Segment:
Compact pickup truck, lifestyle utility vehicle
Competitors:
Toyota Hilux, Isuzu D-Max, Ford Ranger, Nissan Navara
Strengths:
Robust chassis, durable diesel engines, strong off-road capability, good towing capacity
Model Years Covered:
2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
Estimated Page Count:
1500+
Type:
Workshop Service Repair Manual
Engine:
Engine mechanical, cooling, lubrication, fuel, ignition, emissions control, turbocharging (for diesel variants)
Transmission:
Manual transmission (G520, W5A580), automatic transmission, transfer case, driveline
Brakes:
Front disc brakes, rear drum brakes, ABS system, parking brake
Suspension Steering:
Front independent suspension (double wishbone), rear leaf spring suspension, steering system, power steering
Electrical:
Battery, charging system, starting system, lighting, instrumentation, body electricals, ECU diagnostics
Body Chassis:
Body construction, panels, doors, windows, interior trim, chassis frame, towing
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, belt adjustments
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical system diagnostics and repair
Troubleshooting:
Diagnostic procedures for common faults, wiring diagrams, component testing
Depth:
Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical schematics and diagnostic codes
Diesel Engine Variant:
4D56 2.5L DOHC 16-valve Intercooled Turbo Diesel
Petrol Engine Variant:
6G74 3.5L SOHC 24-valve V6 MPI Petrol
4D56 Horsepower:
Approx. 134-176 hp (depending on variant and market)
4D56 Torque:
Approx. 314-400 Nm (depending on variant and market)
6G74 Horsepower:
Approx. 178-200 hp
6G74 Torque:
Approx. 307-320 Nm
Diesel Fuel System:
Common Rail Direct Injection (CRDI) with Electronic Control Unit (ECU) and Turbocharger
Petrol Fuel System:
Multi-point Fuel Injection (MPI) with Electronic Control Unit (ECU)
Ancap Rating:
Variable (often 4 or 5 stars for higher trims, but can vary by market and specific model year)
ABS:
Standard on most models, often with EBD (Electronic Brakeforce Distribution)
Traction Control:
Optional or standard on higher trims
Electronic Stability Control Esc:
Optional or standard on higher trims in later years
Airbags:
Driver and front passenger airbags standard; side and curtain airbags optional or standard on higher trims
Seatbelts:
3-point seatbelts with pretensioners and force limiters
Audio System:
Factory fitted radio/CD player, often with MP3 compatibility; higher trims may have touchscreen infotainment systems.
Connectivity:
Auxiliary input jacks common; Bluetooth connectivity became more prevalent in later years.
Cruise Control:
Available on higher trim levels.
Reversing Sensors Camera:
Optional on some models, particularly later production runs.
Engine Oil Change:
Every 10,000 km or 6 months, whichever comes first (refer to manual for specific engine type)
Air Filter Replacement:
Every 40,000 km or as needed based on operating conditions
Fuel Filter Replacement Diesel:
Every 40,000 km (crucial for diesel longevity)
Engine Oil Grade Diesel:
API CI-4 or higher, SAE 15W-40 (check manual for specific viscosity recommendations)
Engine Oil Grade Petrol:
API SN or ILSAC GF-5, SAE 5W-30 or 10W-30 (check manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron III / Mercon (or equivalent, check manual for specific type)
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent, ethylene glycol-based, green color)
Diesel Injector Problems:
Can occur with poor fuel quality or high mileage; manual covers diagnostic procedures.
Dpf Clogging Diesel:
Diesel Particulate Filter may clog with frequent short trips; manual outlines regeneration procedures.
Suspension Wear:
Leaf springs can sag under heavy loads; front suspension components may require replacement over time.
Turbocharger Issues:
Potential for wear or failure on high-mileage turbocharged models; manual provides inspection guidelines.
Mitsubishi Truck Legacy:
Mitsubishi has a long history of producing reliable and capable pickup trucks, with the L200/Triton lineage dating back to the 1970s.
Fourth Gen Introduction:
Introduced globally in 2005, the fourth generation (KA/KB series) featured a significant redesign with improved aerodynamics, more powerful engines, and enhanced comfort and safety features.
Manufacturing Locations:
Primarily manufactured in Thailand, with other assembly plants in various regions worldwide.
