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2008 Mitsubishi Lancer Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2008 Codes Chassis Code: CZ4A 👋 Introduction Market Position Segment: Performance Sedan / Rally-Inspired Sport Compact Target Audience: Enthusiasts,...
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2008 Mitsubishi Lancer Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Year:
2008
Codes
Chassis Code:
CZ4A
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally-Inspired Sport Compact
Target Audience:
Enthusiasts, Performance Drivers, Tuners
Competitive Analysis
Key Competitors:
Subaru WRX STI, Mitsubishi Lancer (non-Evolution variants), Ford Focus RS, VW Golf R
Key Features
Powertrain:
Powerful 4B11T engine, advanced S-AWC AWD system
Performance Enhancements:
Aggressive styling, performance-oriented suspension and braking systems
Technology:
Available TC-SST dual-clutch transmission, advanced traction control
📋 Manual Details
Coverage Areas
Covered Models:
2008 Mitsubishi Lancer Evolution X (CZ4A)
Covered Regions:
Global (based on typical Mitsubishi service documentation for the Evolution line)
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
4B11T (2.0L MIVEC Turbocharged Inline-4)
Transmission:
TC-SST (Twin Clutch-SST) and Manual Transaxle (5-speed and 6-speed)
Drivetrain:
S-AWC (Super All Wheel Control), ACD (Active Center Differential), AYC (Active Yaw Control), Rear Differential
Suspension:
Front McPherson Strut, Rear Multi-link, Dampers, Springs, Control Arms, Bushings
Brakes:
Front Brembo 6-piston calipers, Rear Brembo 2-piston calipers, ABS, EBD, Brake Booster
Electrical System:
Engine Control Unit (ECU), Body Control Module (BCM), Fuse Boxes, Lighting, Audio, Power Accessories
Cooling System:
Radiator, Fans, Hoses, Thermostat, Water Pump
Fuel System:
Fuel Tank, Pump, Injectors, Fuel Pressure Regulator, Fuel Lines
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler, O2 Sensors
Steering:
Power Steering Rack and Pump, Steering Column
Body And Chassis:
Frame, Body Panels, Doors, Hood, Trunk, Bumpers, Glass
HVAC:
Air Conditioning Compressor, Evaporator, Condenser, Blower Motor, Heater Core
Procedures Included
Routine Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks and Changes
Engine Repair:
Engine Assembly/Disassembly, Timing Belt/Chain Service, Turbocharger Overhaul, Piston/Ring Replacement
Transmission Service:
TC-SST clutch pack replacement, hydraulic control unit service, manual gearbox rebuild, fluid changes
Suspension And Steering Repair:
Component Replacement (struts, shocks, control arms), Alignment Procedures, Power Steering System Service
Brake System Repair:
Pad and Rotor Replacement, Caliper Rebuild, Brake Line Flushes, ABS System Diagnostics
Electrical Diagnostics:
Wiring Diagrams, Fault Code Diagnosis, Sensor Testing, Component Replacement
Bodywork And Collision Repair:
Panel Replacement, Dent Removal, Welding Procedures, Glass Replacement
HVAC System Repair:
Refrigerant Charging, Component Replacement (compressor, condenser), Leak Detection
Troubleshooting Guides:
Diagnostic Flowcharts, Symptom-based troubleshooting
Special Tools And Equipment:
Identification and usage of specific tools required for repairs
Torque Specifications:
Detailed torque values for all critical fasteners
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable
Print Quality
Image Resolution:
High resolution, clear diagrams and illustrations
Illustration Detail:
Detailed, step-by-step illustrations and exploded views
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Engine Type:
DOHC MIVEC Turbocharged Inline-4
Displacement:
1998 cc
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower Hp:
291 hp @ 6500 rpm (approx., varies by market)
Torque Lb-Ft:
300 lb-ft @ 3500 rpm (approx., varies by market)
Fuel System
Fuel Type:
Unleaded gasoline (premium recommended)
Induction:
Sequential Multi-Port Fuel Injection (MPI) with Turbocharger
Ignition System:
Electronic Ignition (Coil-on-Plug)
🔧 Transmission
Standard
Type:
6-speed Manual Transaxle
Optional
Type:
6-speed Twin Clutch-SST (Sportronic Shift Transmission)
Features
Tc-Sst Modes:
Normal, Sport, Super Sport
Manual Gear Ratios:
Specific ratios available in manual section of manual
Tc-Sst Fluid Type:
Specific proprietary fluid (refer to manual for part number)
📐 Dimensions
Exterior
Length:
4495 mm (177.0 in)
Width:
1810 mm (71.3 in)
Height:
1475 mm (58.1 in)
Wheelbase:
2635 mm (103.7 in)
Front Track:
1545 mm (60.8 in)
Rear Track:
1540 mm (60.6 in)
Weights
Curb Weight:
1540 kg (3395 lbs) - TC-SST (approx.)
Gross Vehicle Weight Rating:
N/A (Specific GVWR data not readily available for this model year's manual)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2008 model year generally, specific Evo X data may vary)
IIHS Front Offset:
Good (for 2008 model year generally)
Active Features
Stability Control:
Active Stability Control (ASC), Active Traction Control (ATC)
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD)
AWD System:
Super All-Wheel Control (S-AWC) with ACD and AYC
Passive Features
Airbags:
Front Dual-Stage Airbags, Front Side Airbags, Curtain Airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters
Chassis Design:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Optional Rockford Fosgate premium audio system, AM/FM/CD/MP3 player with auxiliary input.
Navigation:
Optional touch-screen navigation system.
Driver Assistance
Traction Control:
Advanced S-AWC system offering multiple terrain modes (Gravel, Snow, Tarmac) and Active Yaw Control (AYC).
Keyless Entry And Start:
Available keyless entry with push-button start.
Connectivity
Bluetooth:
Available Bluetooth hands-free calling and audio streaming.
Cruise Control:
Standard cruise control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months (severe duty) / 7,500 miles or 6 months (normal duty), consult manual for specifics.
Spark Plug Replacement:
Typically around 60,000 miles for iridium plugs, refer to manual for exact type and interval.
Timing Belt Replacement:
This model uses a timing chain, not a belt. Refer to manual for chain inspection intervals.
Fluid Specifications
Engine Oil:
SAE 0W-30 or 5W-30 Synthetic (API SN or ILSAC GF-5 compliant), 4.8 Liters (5.1 US Quarts) with filter.
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (Green) or equivalent. 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 High-Temperature Brake Fluid.
Transmission Fluid Manual:
API GL-4 SAE 75W-85 Gear Oil (specific part number in manual).
Transfer Case Fluid:
API GL-5 SAE 75W-90 Gear Oil (specific part number in manual).
Rear Differential Fluid:
API GL-5 SAE 75W-90 Gear Oil (specific part number in manual).
Known Issues
Tc Sst Transmission:
Early models of the TC-SST could experience issues with clutch wear, mechatronics, or thermal management. Regular fluid changes are critical.
Engine Oil Consumption:
Some 4B11T engines may exhibit higher oil consumption, especially under hard driving. Monitoring oil levels is important.
Rust And Corrosion:
As with many performance vehicles, inspect undercarriage, wheel wells, and body panels for signs of rust, especially in regions with harsh winters.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Direct lineage from Mitsubishi's highly successful WRC (World Rally Championship) program.
Model Evolution
Generations:
Tenth generation of the Lancer Evolution, marking a significant redesign.
Platform:
Based on the Lancer Cedia platform.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Japan
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive journalists for its handling, all-wheel-drive system, and rally-bred performance.
Design Awards:
Received accolades for its aggressive and purposeful styling.
Ratings
Enthusiast Ratings:
Highly regarded in enthusiast communities for its driving dynamics and tuning potential.
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