Mitsubishi Lancer EVO 4 & EVO 5 Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IV / V Platform: Mitsubishi CJ/CK Lancer Generation Generation Code: Evo IV: CN9A, Evo V: CP9A Codes Chassis Codes: CN9A (Evo...

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Distributeur:

UGS: 261021

Mots clés: Car Cars Lancer EVO 4 Lancer EVO 5 Misc Mitsubishi

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IV / V

Platform:

Mitsubishi CJ/CK Lancer

Generation

Generation Code:

Evo IV: CN9A, Evo V: CP9A

Codes

Chassis Codes:

CN9A (Evo IV), CP9A (Evo V)

Engine Codes:

4G63 (Various Turbocharged Variants)

👋 Introduction

Market Position

Segment:

Performance compact sedan, rally homologation special

Competitive Analysis

Key Competitors Era:

Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale

Key Features

Performance Focus:

All-wheel drive, turbocharged engine, advanced differential systems, stiff chassis

Rally Heritage:

Developed with WRC in mind, offering exceptional handling and performance

Manual Value Proposition

Target Audience:

Enthusiasts, mechanics, owners seeking to maintain and repair their Evo IV or V

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & Repairs A-Z

Page Count

Estimated Page Count:

Comprehensive (Specific count not provided, but implies extensive detail)

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English (Assumed based on typical market)

Format

Format:

Printable Pages (Digital format likely implied)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, tuning, lubrication, cooling, fuel, exhaust, turbocharger systems

Engine Electrical:

Ignition system, starting system, charging system, engine control unit (ECU), sensors, actuators

Transmission:

Manual transmission (5-speed/6-speed variations), clutch system, transfer case, limited-slip differentials (front/rear)

Drivetrain:

All-wheel drive system (Super AYC for Evo IV, ACD/AYC for Evo V), driveshafts, CV joints, wheel bearings

Brakes:

Hydraulic brake system, ABS, brake calipers, rotors, master cylinder, brake lines, parking brake

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars

Steering:

Power steering system, steering rack, steering column, steering wheel

Electrical System:

Battery, charging system, lighting (headlights, taillights, interior), horn, wipers, washers, power windows, central locking

Body And Chassis:

Body panel removal and installation, chassis structure, rustproofing, interior trim, exterior trim

HVAC:

Heating, ventilation, and air conditioning systems

Safety Systems:

Airbag system, seatbelts

Procedures Included

Maintenance Procedures:

Routine checks, fluid changes, filter replacements, belt inspection and replacement, spark plug replacement

Repair Procedures:

Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component troubleshooting and repair

Troubleshooting:

Diagnostic procedures for common and uncommon faults, fault code interpretation

Diagnostics:

On-board diagnostics (OBD-I/OBD-II relevant to the era), diagnostic connector locations, sensor testing procedures

Alignment And Balancing:

Wheel alignment specifications, balancing procedures

Special Tools:

Identification and usage of specialized tools required for specific repairs

Technical Depth

Depth:

Comprehensive A-Z coverage, including mechanical and electrical repairs

Detail Level:

Detailed pictures and diagrams included

📊 Manual Specifications

File Format

Digital Format:

Likely PDF (printable pages imply digital origin)

Print Quality

Printability:

All pages printable

Binding Type

Binding:

Not specified (if physical copy), Assumed digital for sale

Paper Type

Paper Quality:

Not specified (if physical copy), N/A for digital

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, turbocharged, intercooled

Engine Code:

4G63T

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1 (typical)

Performance

Horsepower Evo Iv:

280 PS (approx. 276 hp) @ 6500 rpm (JDM Spec)

Torque Evo Iv:

350 Nm (approx. 258 lb-ft) @ 3000 rpm (JDM Spec)

Horsepower Evo V:

280 PS (approx. 276 hp) @ 6500 rpm (JDM Spec), increased torque

Torque Evo V:

373 Nm (approx. 275 lb-ft) @ 3000 rpm (JDM Spec)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Premium Unleaded Gasoline (95 RON or higher)

Engine Management

ECU Type:

Engine Control Unit (ECU) with programmable capabilities

🔧 Transmission

Standard

Transmission Type:

5-speed manual transmission (Evo IV), 5-speed manual transmission (Evo V) - later models may have 6-speed options

Optional

Automatic Transmission:

Not available on performance variants

Features

Gear Ratios:

Specific ratios detailed in manual (performance-oriented)

Clutch:

Twin-plate or single-plate dry clutch (model dependent)

Transfer Case:

Integrated with transmission, mechanical linkage

📐 Dimensions

Exterior

Length Evo Iv:

4350 mm (approx. 171.3 in)

Width Evo Iv:

1770 mm (approx. 69.7 in)

Height Evo Iv:

1415 mm (approx. 55.7 in)

Wheelbase Evo Iv:

2600 mm (approx. 102.4 in)

Length Evo V:

4350 mm (approx. 171.3 in)

Width Evo V:

1770 mm (approx. 69.7 in)

Height Evo V:

1415 mm (approx. 55.7 in)

Wheelbase Evo V:

2600 mm (approx. 102.4 in)

Weights

Curb Weight Evo Iv:

1400 kg (approx. 3086 lbs)

Curb Weight Evo V:

1400 kg (approx. 3086 lbs)

Gross Vehicle Weight:

Not specified, detailed in manual

Fuel Tank Capacity:

50 Liters (approx. 13.2 US Gallons)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not extensively tested by modern agencies, as it predates mandatory NCAP tests

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Active Yaw Control (AYC) for Evo IV, Active Center Differential (ACD) and AYC for Evo V

Passive Features

Passive Safety Features:

Driver and front passenger airbags, three-point seatbelts with pretensioners, reinforced chassis structure

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM stereo with cassette player or CD player (model dependent)

Driver Assistance

Driver Assistance Features:

ABS, AYC/ACD (advanced traction and stability control for its era)

Connectivity

Connectivity Features:

Limited by era, primarily focused on vehicle performance systems

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, depending on driving conditions

Spark Plug Replacement:

Refer to manual, often around 30,000 - 50,000 km (18,000 - 30,000 miles)

Timing Belt Replacement:

Crucial; typically 100,000 km (60,000 miles) or 5-7 years, manual specifies exact interval and procedure

Fluid Specifications

Engine Oil Grade:

API SG/SH or higher, viscosity 10W-30 or 10W-40 recommended (refer to manual for exact spec)

Engine Oil Capacity:

Approx. 4.5 - 5.0 Liters (with filter change)

Coolant Type:

Ethylene glycol based coolant, mixed with distilled water (50/50 ratio)

Transmission Fluid Type:

GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90) detailed in manual

Transfer Case Fluid Type:

GL-4 or GL-5 gear oil, specific viscosity (e.g., 75W-90) detailed in manual

Differential Fluid Type:

GL-5 gear oil, specific viscosity (e.g., 75W-90) detailed in manual, LSD friction modifier may be specified

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid

Known Issues

Engine Internal:

Connecting rod failure at high boost/RPM, valve seat recession, turbocharger wear

Drivetrain Issues:

AYC/ACD pump failure, wear in differentials, clutch wear from aggressive driving

Electrical Issues:

Corrosion in wiring harnesses, sensor failures (e.g., crank/cam sensors)

Chassis Corrosion:

Rust in wheel arches, sills, and subframes, particularly in areas with salt exposure

📚 Vehicle History

Brand Heritage

Motorsport Origins:

Mitsubishi's strong heritage in the World Rally Championship (WRC)

Model Evolution

Evo Iv Introduction:

Introduced in August 1996, significant chassis and drivetrain revisions

Evo V Introduction:

Introduced in January 1998, wider track, revised suspension, Brembo brakes on RS/GSR variants

Production

Production Years:

Evo IV: 1996-1998, Evo V: 1998-1999

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Motorsport Titles:

Multiple World Rally Championship (WRC) manufacturer and driver titles achieved by evolution models

Automotive Press Acclaim:

Consistently lauded by automotive journalists for performance and handling