🏷️ Basic Information

Make:

Mitsubishi

Model:

Lancer Evolution VI

Model Nickname:

Evo 6

Years Covered By Manual:

1999, 2000, 2001

Chassis Code:

CP9A

Engine Code General:

4G63

👋 Introduction

Market Segment:

Performance Compact Sedan / Rally Homologation Special

Competitors:

Subaru Impreza WRX STI, Ford Escort Cosworth, Lancia Delta Integrale, Audi S3.

Key Differentiators:

Aggressive styling, advanced Active Yaw Control (AYC), potent 4G63 engine, legendary rally heritage, sophisticated four-wheel-drive system.

Performance Focus:

Engineered for high-performance driving and motorsport applications.

Rally Homologation:

Produced to homologate the Lancer for the World Rally Championship (WRC).

Advanced Aero:

Distinctive aerodynamic enhancements including large rear wing, front splitter, and vented hood.

📋 Manual Details

Regions Covered:

Global (primarily focused on JDM and European specifications)

Trim Levels Covered:

All Trim Levels (RS, GSR, Tommi Makinen Edition)

Estimated Page Count:

Approx. 1500-2000+ pages (typical for comprehensive workshop manuals)

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing belt/chain, valve train.

Engine Performance:

Fuel injection system (MPI), ignition system, turbocharger system, exhaust system, emission control system, engine control unit (ECU).

Transmission Manual:

Clutch system, gearbox (including 5-speed W5M51 or 6-speed options if applicable), drive shafts, differentials (front, rear, and Active Yaw Control - AYC).

Transmission Automatic:

Not applicable for standard Evo 6 models.

Suspension:

Front and rear suspension systems, shock absorbers, springs, control arms, sway bars, bushings, alignment specifications.

Brakes:

Brake system components (discs, calipers, pads), ABS system, parking brake, brake fluid specifications, bleeding procedures.

Steering:

Power steering system, steering rack, steering column, wheel alignment.

Electrical System:

Battery, alternator, starter motor, lighting system, wiring diagrams, fuses, relays, ignition switch, power windows, central locking.

Body And Interior:

Body panels, doors, hood, trunk, bumpers, seats, dashboard, trim panels, weatherstripping, glass replacement.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair.

Driver Assistance Features:

Active Yaw Control (AYC) system diagnostics and calibration.

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, coolant flush, brake checks, tire rotation.

Diagnostic Troubleshooting:

Step-by-step troubleshooting guides for common faults and symptoms across all major systems, including OBD-II fault code interpretation.

Major Component Rebuild:

Complete engine rebuild procedures, gearbox overhaul, differential rebuild.

Component Replacement:

Detailed instructions for replacing individual parts like water pump, alternator, starter, fuel pump, radiators, brake calipers, etc.

Suspension Alignment:

Front and rear wheel alignment procedures and specifications.

Electrical Component Testing:

Testing and diagnosis of sensors, actuators, and electrical modules.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems.

Specifications Torque Settings:

Detailed torque specifications for all fasteners and critical components.

Depth Of Coverage:

Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission overhauls and advanced diagnostics.

Diagnostics Level:

Advanced: Includes methods for diagnosing complex electronic and mechanical issues.

Rebuild Procedures:

Full rebuild procedures for engine, transmission, and differentials.

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes (typically, depending on the original scan quality)

Printability:

Printable (allows users to print specific sections or the entire manual)

Image Resolution:

High-resolution scans of original factory manuals, ensuring clarity of diagrams and text.

Binding Type:

N/A (Digital PDF format)

Paper Type:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Code:

4G63T

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged, intercooled.

Displacement:

1997 cc

Bore X Stroke:

85.0 mm x 88.0 mm

Horsepower Ps:

276 PS (206 kW) at 6,500 rpm (JDM spec, often underestimated)

Torque Nm:

373 Nm (275 lb-ft) at 3,000 rpm (JDM spec)

Compression Ratio:

8.5:1

Fuel Delivery:

Electronic Fuel Injection (MPI) with Denso injectors.

Fuel Type:

Unleaded premium gasoline (RON 95 or higher recommended)

Turbocharger Model:

Mitsubishi TD05H-16G (common for Evo 6 GSR)

Boost Pressure:

Approx. 1.0 bar (14.5 psi) regulated by wastegate and ECU.

Cooling Capacity:

Approx. 7.5 liters

Oil Capacity:

Approx. 4.5 liters (with filter)

Recommended Oil Viscosity:

10W-30 or 10W-40 (API SG or higher)

🔧 Transmission

Transmission Type:

5-speed manual (W5M51 for GSR, various for RS)

Optional Transmission:

Some markets may have offered 6-speed manual options or specific RS variants.

Drivetrain:

All-Wheel Drive (AWD) with Active Yaw Control (AYC) or front mechanical LSD / rear mechanical LSD depending on trim.

Ayc System:

Active Yaw Control electronically controls torque distribution to rear wheels for enhanced cornering.

Manual Transmission Fluid:

API GL-4 or GL-5 SAE 75W-90 (check manual for specific recommendations)

Manual Transmission Capacity:

Approx. 2.4 liters

📐 Dimensions

Length:

4,350 mm (171.3 in)

Width:

1,770 mm (69.7 in)

Height:

1,405 mm (55.3 in)

Wheelbase:

2,600 mm (102.4 in)

Track Width Front:

1,510 mm (59.4 in)

Track Width Rear:

1,505 mm (59.3 in)

Curb Weight:

Approx. 1,360 kg (2,998 lbs) for GSR

Gross Vehicle Weight Rating:

Varies by market and trim

Towing Capacity:

Not recommended or specified

Wheel Size:

17 x 7.5 inches (standard GSR)

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

Tire Size Standard:

215/45R17 (e.g., Bridgestone Potenza S02A for TME)

🛡️ Safety Features

Crash Test Ratings:

NHTSA and IIHS ratings vary by model year and market; often not independently tested extensively due to homologation nature.

ABS:

Anti-lock Braking System (ABS) standard on GSR, typically with Brembo braking system.

Ayc:

Active Yaw Control (AYC) enhances stability and cornering grip.

AWD:

Advanced electronically controlled All-Wheel Drive system (Super All-Wheel Control - S-AWC variant for some later models, though AYC is key for Evo 6).

Airbags:

Driver and passenger airbags standard.

Seatbelts:

Three-point seatbelts with pretensioners.

Body Construction:

Reinforced chassis for rally performance.

💡 Technology Features

Audio System:

Factory AM/FM stereo with CD player or cassette deck, typically 4 or 6 speakers. Aftermarket upgrades common.

Navigation:

Optional factory navigation system on some high-spec models, rare and often outdated.

Traction Control:

While AYC and AWD provide significant traction control, a dedicated electronic traction control system (TCS) was not standard on all Evo 6 models. Manual will detail systems present.

Bluetooth:

Not available from factory. Aftermarket integration is standard.

ECU Type:

Mitsubishi ECU, programmable for tuning (e.g., aftermarket ECUs or remapping services are common).

🔧 Maintenance

Oil Change Interval:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first (severe duty driving recommended).

Air Filter Replacement:

Every 15,000 km (9,000 miles) or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000 km (18,000 miles) for standard plugs, longer for platinum/iridium (refer to manual for exact type).

Timing Belt Replacement:

Every 90,000 km (56,000 miles) or 5-7 years. Critical for 4G63T engine to prevent catastrophic failure.

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol based coolant with correct color).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific recommendation)

Engine Sludge:

Potential for oil sludge buildup in the 4G63 engine if maintenance is neglected. Regular oil changes are crucial.

Ayc Pump Failure:

The AYC hydraulic pump can fail over time due to age and wear. Manual will detail diagnosis and potential replacement procedures.

Turbocharger Wear:

Turbocharger seals and bearings can wear, leading to oil consumption or loss of boost. Manual covers inspection and overhaul.

Clutch Wear:

High-performance clutch can wear out with aggressive driving. Manual provides replacement procedures.

Rust:

Common in older performance cars, especially in areas with salted roads. Check wheel arches, sills, and subframes.

📚 Vehicle History

Motorsport Legacy:

Mitsubishi's rich history in the World Rally Championship (WRC) with multiple driver and manufacturer titles.

Predecessors:

Evolution I (1992), Evolution II (1994), Evolution III (1995), Evolution IV (1996), Evolution V (1998).

Evolution Vi Introduction:

Introduced in January 1999, building upon the Evo V.

Tommi Makinen Edition:

Special edition released in 2000 to celebrate Tommi Mäkinen's fourth consecutive WRC drivers' championship, featuring unique styling and mechanical upgrades.

Production Years:

1999-2001

Manufacturing Location:

Japan

Production Volume:

Limited production numbers, highly sought after by enthusiasts.

🏆 Awards & Recognition

Rally Dominance:

The Evo platform, particularly the Mk1 (CP9A) generation, was the backbone of Mitsubishi's immense WRC success.

Performance Reviews:

Consistently lauded by automotive press for its handling, performance, and value as a pure sports sedan.

Enthusiast Status:

Considered a modern classic and a highly desirable enthusiast car globally.