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Mitsubishi Lancer Evolution 1 1992-1994 WSM Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution I Model Nickname: Evo I, CT9A (Chassis designation for subsequent generations, but often associated with the Evo lineage) Model Code: CD9A...
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Mitsubishi Lancer Evolution 1 1992-1994 WSM Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution I
Model Nickname:
Evo I, CT9A (Chassis designation for subsequent generations, but often associated with the Evo lineage)
Model Code:
CD9A
Generation
Generation Number:
1
Generation Name:
First Generation
Codes
Platform Code:
CD9A
👋 Introduction
Market Position
Segment:
Compact Sport Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, rally drivers, performance car owners, professional mechanics
Competitive Analysis
Key Competitors:
Subaru Impreza WRX (later generations), Ford Escort RS Cosworth, Lancia Delta Integrale
Key Features
Performance Focus:
Developed for Group A rally homologation, emphasizing all-wheel-drive, turbocharged performance, and chassis dynamics.
Rally Heritage:
Directly spawned from Mitsubishi's rally program, featuring advanced technologies for its era.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Workshop Service Manual (WSM)
Included Models:
Mitsubishi Lancer Evolution I
Applicable Years:
1992, 1993, 1994
Page Count
Estimated Page Count:
Over 1000 pages (typical for full WSM)
Manual Type
Manual Type:
Official Workshop Service Manual (WSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanicals, fuel injection, ignition, cooling, lubrication, exhaust, engine management (ECU)
Drivetrain:
Clutch, manual transmission, transfer case, front differential, rear differential, driveshafts, axles
Suspension:
Front suspension (MacPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, anti-roll bars
Brakes:
Front and rear disc brakes, hydraulic system, ABS (if equipped), parking brake
Steering:
Power steering system, steering column, steering rack
Electrical:
Battery, charging system, starting system, lighting, instrumentation, ECUs, wiring diagrams, fuses, relays
Body And Chassis:
Body construction, exterior panels, interior trim, doors, windows, HVAC, body sealing, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) for engine and ABS, symptom-based diagnostics
Repair:
Component removal and installation, adjustments, overhauls, assembly procedures for all major systems
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Expert Level: Covers complete vehicle overhaul, from basic adjustments to full engine and transmission rebuilds, including detailed diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
Inline-4, DOHC, 16-valve, turbocharged, intercooled
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower:
247 PS (244 hp; 182 kW) @ 6000 rpm
Torque:
304 Nm (224 lb-ft) @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 95 or higher recommended)
Engine Management
ECU:
Mitsubishi Electronic Control Unit (ECU)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Optional
Optional Transmission:
None (Manual exclusively for Evo I)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD)
Front Differential:
Viscous Coupling Limited Slip Differential (LSD)
Rear Differential:
Viscous Coupling Limited Slip Differential (LSD)
📐 Dimensions
Exterior
Length:
4310 mm (169.7 in)
Width:
1770 mm (69.7 in)
Height:
1435 mm (56.5 in)
Wheelbase:
2600 mm (102.4 in)
Weights
Curb Weight:
Approx. 1200 kg (2645 lbs)
Gross Weight:
N/A
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Not widely tested by modern agencies at the time of release)
Active Features
Braking System:
4-wheel Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) (standard on some markets/trims)
Traction Control:
Limited Slip Differentials (Front/Rear), Active Center Differential (ACD)
Passive Features
Airbags:
Driver's airbag (standard on most models)
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player depending on market and trim.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available.
Connectivity
Connectivity Features:
Limited by era, primarily focused on vehicle performance and mechanical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (depending on driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles).
Spark Plug Replacement:
Every 30,000 - 45,000 km (18,000 - 27,000 miles) depending on spark plug type.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, viscosity 10W-30 or 10W-40 (check manual for specific recommendations under various temperature conditions).
Engine Oil Capacity:
4.5 Liters (4.7 US Quarts) with filter change.
Coolant Type:
Mitsubishi Super Long Life Coolant (MS-MS2941) or equivalent ethylene glycol based coolant with demineralized water (50/50 mix).
Transmission Fluid Type:
API GL-4 or GL-5 gear oil (e.g., Mitsubishi DiaQueen Gear Oil GL-5 75W-90).
Transfer Case Fluid Type:
API GL-4 or GL-5 gear oil (same as transmission).
Differential Fluid Type:
API GL-4 or GL-5 gear oil (same as transmission/transfer case, specifically for LSD, use appropriate LSD friction modifier if recommended).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine:
Cracking of exhaust manifold due to heat cycles, turbocharger wear over time, oil consumption if not maintained.
Drivetrain:
Wear in transmission synchros, failure of viscous couplings in differentials if not serviced, propeller shaft center bearing.
Suspension:
Wear in control arm bushings, strut mounts, and ball joints due to aggressive driving and road conditions.
Electrical:
Corrosion in connectors, aging wiring harnesses, potential issues with ECUs and sensors over time.
📚 Vehicle History
Brand Heritage
Motorsport Roots:
Mitsubishi's extensive rally heritage, particularly with the Lancer platform, influenced the development of the Evolution series.
Model Evolution
Inception:
Created to homologate the Lancer for the FIA Group A World Rally Championship (WRC) regulations.
Design Basis:
Based on the Mitsubishi Galant VR-4, but with a shorter wheelbase and dedicated performance enhancements.
Production
Production Years:
1992 - 1994
Manufacturing Location:
Japan
Production Volume:
Limited production, estimated 2,500 units (primarily for Japanese domestic market, with some unofficial imports).
🏆 Awards & Recognition
Recognitions
Rally Achievements:
Foundation for Mitsubishi's dominant success in the World Rally Championship in subsequent years.
Performance Acclaim:
Widely praised by automotive press for its handling, acceleration, and rally-bred performance, setting benchmarks for the segment.
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