Mitsubishi Lancer Evolution 7 Evo Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII (Evo 7) Model Short: Evo 7 Generation Generation Designation: CT9A Codes Chassis Code: CT9A Engine Code Primary: 4G63T 👋 Introduction...

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Mots clés: Car Cars Lancer Evolution 7 Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution VII (Evo 7)

Model Short:

Evo 7

Generation

Generation Designation:

Codes

Chassis Code:

Engine Code Primary:

4G63T

👋 Introduction

Market Position

Vehicle Class:

Compact Sports Sedan / Rally Homologation Special

Target Audience:

Enthusiasts, tuners, rally participants, performance-oriented drivers.

Competitive Analysis

Direct Competitors:

Subaru Impreza WRX STI, Mitsubishi Lancer Evolution (other generations), Ford Focus RS, Subaru Legacy GT.

Key Features

Performance Focus:

Legendary rally-bred performance, advanced all-wheel-drive system, potent turbocharged engine.

Technical Innovation:

Active Center Differential (ACD), Super Active Yaw Control (S-AYC) on some variants.

Manual Utility

Primary Users:

DIY mechanics, independent workshops, performance tuners.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive Service and Repair

Page Count

Page Count:

Over 1000 pages (typical for this type of manual)

Manual Type

Manual Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Service:

Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emissions control system, engine electrical.

Transmission Service:

Manual transmission (5-speed & 6-speed options), clutch system, drivetrain components (front/rear differentials, driveshafts, ACD).

Suspension Steering:

Front and rear suspension, steering gear, power steering system.

Brakes:

Front and rear brake systems (including Brembo options), ABS, EBD.

Electrical:

Wiring diagrams, lighting, instruments, audio system, power windows, power locks, HVAC controls, ECUs.

Body Chassis:

Body construction, exterior panels, interior trim, doors, glass, safety systems (airbags).

Procedures Included

Maintenance Procedures:

Scheduled maintenance intervals, fluid checks and changes, filter replacements, spark plug replacement, belt inspection/replacement.

Repair Procedures:

Engine component replacement (pistons, valves, turbocharger), transmission overhaul, brake caliper replacement, strut replacement, radiator service.

Diagnostics Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical circuit testing, fuel pressure testing.

Technical Specifications Data:

Torque specifications, clearances, component dimensions, electrical resistance values.

Technical Depth

Diagnostic Tools:

Information on using Mitsubishi's diagnostic tools (e.g., MUT-III or equivalent for the era), scan tool procedures.

Rebuild Instructions:

Detailed instructions for engine and transmission rebuilding, including bearing clearances and assembly procedures.

Special Tools:

Identification and usage of specialized tools required for specific repair tasks.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval.

Image Quality:

High-resolution diagrams, illustrations, and photographs.

Print Quality

Printability:

Designed for printing specific sections or the entire manual.

Binding Type

Binding Type:

N/A (Digital format)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled

Displacement:

2.0 Liters (1997 cc)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Turbocharger Model:

Mitsubishi TD05HRA-16G 8cm² (typical)

Performance

Horsepower Ps Jpdm:

280 PS @ 6500 rpm (JDM spec)

Horsepower Hp Export:

276 hp @ 6500 rpm (Export spec, typically)

Torque Kgf M Jpdm:

34.2 kgf·m @ 3000 rpm (JDM spec)

Torque Lb Ft Export:

280 lb-ft @ 3000 rpm (Export spec, typically)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Premium (95 RON / 91+ AKI recommended)

Ignition System:

Electronic Ignition, Distributorless (Coil-on-plug on some variations)

Fluid Specifications

Engine Oil Capacity:

Approx. 4.5 Liters (with filter)

Engine Oil Viscosity:

10W-40 or 15W-50 (depending on climate/usage, consult manual for specifics)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission (Type R)

Optional

Transmission Type Opt:

6-speed Manual Transmission (Type RS, GSR models)

Features

Drivetrain Type:

All-Wheel Drive (AWD) with Active Center Differential (ACD)

Rear Differential:

Mechanical Limited Slip Differential (LSD) or Active Yaw Control (S-AYC) on RS models.

Fluid Specifications

Manual Transmission Fluid:

GL-4 SAE 75W-90 (typical, consult manual for exact type and capacity)

📐 Dimensions

Exterior

Length:

4435 mm

Width:

1770 mm

Height:

1415 mm

Wheelbase:

2625 mm

Weights

Curb Weight:

Approx. 1450 kg (varies by trim)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not extensively rated by modern global bodies like NHTSA/Euro NCAP due to its era and homologation nature. Primarily focused on rally-derived safety.

Active Features

Active Aero:

Rear spoiler, front air dam for aerodynamic stability.

AWD System:

Advanced AWD system with ACD and S-AYC for enhanced traction and handling.

Passive Features

Airbags:

Driver and front passenger airbags.

Seatbelts:

3-point inertia-reel seatbelts with pretensioners.

Chassis Construction:

Reinforced chassis, roll cage (optional or standard on some race variants).

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, often with premium speaker options.

Navigation:

Optional factory navigation system on some higher trims.

Driver Assistance

Anti-lock Braking System (ABS)

Electronic Brakeforce Distribution (EBD)

Traction Control:

Traction Control System (TCS) available, often linked with AWD performance.

Connectivity

Remote Keyless Entry:

Standard on most trims.

Power Accessories:

Power windows, power door locks, power mirrors.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-10,000 km or 6-12 months (whichever comes first), depending on usage (severe vs. normal).

Spark Plug Replacement:

Approx. 60,000-100,000 km (depending on plug type and usage)

Timing Belt Replacement:

Approx. 90,000-120,000 km or 5-7 years (critical replacement)

Fluid Specifications

Coolant Type:

Mitsubishi Super Long Life Coolant (or equivalent) - typically a pink ethylene glycol-based coolant.

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, exhaust system components, turbocharger wear, potential for ringland failure on heavily modified engines.

Electronics Faults:

Occasional issues with ABS sensors, ACD pump failure, and ECU problems, particularly with age.

Maintenance Focus

Performance Maintenance:

Emphasis on maintaining the high-performance drivetrain, including regular ACD fluid changes, differential fluid changes, and meticulous engine oil management.

📚 Vehicle History

Brand Heritage

Motorsport Legacy:

Mitsubishi's dominant success in the World Rally Championship (WRC) heavily influenced the Lancer Evolution series.

Model Evolution

Predecessor:

Mitsubishi Lancer Evolution VI (Evo 6)

Successor:

Mitsubishi Lancer Evolution VIII (Evo 8)

Key Changes From Evo6:

New chassis (CT9A platform), revised engine (4G63MIVEC on some variants), introduction of ACD and S-AYC became more prevalent.

Production

Production Years:

2001-2003

Manufacturing Location:

Japan

Trim Levels

Common Trims:

GSR, RS, MR (Japanese Domestic Market)

🏆 Awards & Recognition

Recognitions

Motorsport Accolades:

Multiple WRC manufacturer and driver championships for Mitsubishi Lancer Evolution models throughout its history, directly influencing public perception and demand for road versions.