Mitsubishi Lancer Evolution 9 2005-2007 Workshop Service Repair Manual

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UGS: 83569

Mots clés: 2005 2006 2007 4 A Series Car Engines Lancer Evolution 9 Mitsubishi

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Description

The Mitsubishi Lancer Evolution IX, produced for model years 2005 through 2007, stands as a legendary performance sedan celebrated for its rally-bred engineering and advanced all-wheel-drive capabilities. This iconic vehicle, built upon the CT9A chassis, directly evolved from its WRC heritage, featuring the potent 4G63T MIVEC turbocharged 2.0L inline-4 engine, delivering approximately 287 horsepower and 289 lb-ft of torque. Renowned for its performance-focused design, it competed with other high-performance sedans of its era, offering exceptional handling and dynamic driving characteristics through its sophisticated Active Center Differential (ACD) and optional Active Yaw Control (AYC) systems. This comprehensive workshop service and repair manual provides extensive coverage for the Mitsubishi Lancer Evolution IX. It details essential maintenance procedures, in-depth troubleshooting guides, and step-by-step repair instructions for all major vehicle systems, including the engine, drivetrain, suspension, brakes, and electrical systems. The manual is designed to empower both DIY enthusiasts and professional mechanics, offering the technical knowledge required to maintain, diagnose, and repair the vehicle effectively, thereby ensuring its optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Lancer Evolution IX

Generation:

Evo IX (CT9A)

Model Years Covered:

2005, 2006, 2007

👋 Introduction

Market Position

Heritage:

The Lancer Evolution IX is a legendary performance sedan, renowned for its rally-bred engineering and all-wheel-drive capabilities.

Competitive Analysis

Competitors:

Competed directly with performance sedans like the Subaru WRX STI, Audi S4, and BMW 3 Series performance variants.

Key Features

Performance Focus:

Designed for spirited driving and track performance with advanced drivetrain and suspension technology.

Manual Value

Cost Effectiveness:

An inexpensive way to maintain and repair the vehicle, saving on dealership service costs.

Target Audience

Users:

Suitable for both DIY enthusiasts and professional mechanics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Page Count

Estimated Page Count:

High (estimated 1000+ pages based on typical factory service manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Yes, comprehensive coverage of the 4G63T engine.

Engine Electrical:

Yes, including wiring diagrams, sensor diagnostics, and ECU information.

Emission Control:

Yes, covering emission control systems and diagnostics.

Fuel System:

Yes, including fuel injection, pumps, injectors, and evaporative emission control.

Suspension System:

Yes, front and rear suspension, struts, control arms, and alignment.

Clutch System:

Yes, including clutch operation, inspection, and replacement procedures.

Manual Transaxle:

Yes, detailed procedures for the 5-speed or 6-speed manual gearbox.

Automatic Transaxle:

Yes, coverage for any automatic transmission variants offered.

Drivetrain:

Yes, including driveshafts, CV joints, differential, and transfer case.

Steering System:

Yes, power steering, steering rack, and column.

Brake System:

Yes, including ABS, brake lines, calipers, rotors, and hydraulic system.

Body Interior Exterior:

Yes, body panel removal, interior trim, and trim components.

Body Electrical System:

Yes, lighting, power windows, mirrors, and comfort controls.

Restraint Systems:

Yes, including airbags and seatbelt systems.

Procedures Included

Maintenance:

Yes, oil changes, filter replacements, spark plugs, and fluid checks.

Troubleshooting:

Yes, extensive troubleshooting guides for common and complex issues.

Repair:

Yes, detailed step-by-step repair instructions for all major systems.

Diagnostics:

Yes, including OBD-II diagnostic trouble codes (DTCs) and diagnostic flowcharts.

Engine Overhaul:

Complete engine disassembly, inspection, and reassembly procedures for the 4G63T engine.

Turbocharger Service:

Detailed steps for turbocharger removal, inspection, and replacement.

Electrical Diagnostics:

Extensive wiring diagrams for all electrical systems, component testing procedures.

Technical Depth

Depth:

Comprehensive, from basic maintenance to full engine rebuilds and electrical system diagnostics.

📊 Manual Specifications

File Format

Compatibility:

Compatible with all versions of Windows & Mac

Print Quality

Printability:

Fully Printable

Zoom Functionality

Zoom:

Delivery Method

Delivery:

Instant Download

Software Requirements

Requirements:

Adobe PDF Reader & WinZip

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63T MIVEC

Engine Type:

2.0L Inline-4, DOHC, 16-valve, turbocharged with intercooler and MIVEC (Mitsubishi Innovative Valve timing Electronic Control)

Performance

Horsepower Est:

Approx. 287 hp @ 6500 rpm (JDM/Euro spec might vary)

Torque Est:

Approx. 289 lb-ft @ 3500 rpm (JDM/Euro spec might vary)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Engine Mechanical

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

8.8:1

Cooling System

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based coolant with a 50/50 mix)

🔧 Transmission

Standard

Type:

6-speed manual transmission (Getrag G64M-R)

Optional

Type:

5-speed manual transmission (older models, potentially on some base variants or specific markets)

Features

AWD System:

Advanced S-AYC (Super Active Center Differential) and ACD (Active Center Differential) for torque vectoring and traction control.

Fluid Specifications

Manual Transmission Fluid:

Refer to manual for specific GL-3/GL-4 or GL-5 rated gear oil (e.g., Mitsubishi DiaQueen LSD Gear Oil)

📐 Dimensions

Exterior

Length:

Approx. 4,490 mm (176.8 in)

Width:

Approx. 1,770 mm (69.7 in)

Height:

Approx. 1,415 mm (55.7 in)

Wheelbase

Wheelbase:

Approx. 2,625 mm (103.3 in)

Weights

Curb Weight Est:

Approx. 1,450 kg (3,197 lbs)

🛡️ Safety Features

Ratings

Crash Test Results:

Varies by region; typically good frontal and side impact protection for its era.

Active Features

Traction Control:

Yes, with ACD (Active Center Differential) and optional AYC (Active Yaw Control) on some models.

Yes, Anti-lock Braking System

Passive Features

Airbags:

Driver and passenger front airbags

Seatbelts:

3-point seatbelts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player, often with premium Rockford Fosgate audio on higher trims.

Driver Assistance

Stability Control:

Active Stability Control (ASC) is often integrated with the ACD system.

Connectivity

Climate Control:

Manual or automatic climate control systems.

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, or more frequently under spirited driving conditions.

Spark Plugs:

Refer to manual, typically around 30,000 - 60,000 miles for platinum or iridium plugs.

Timing Belt:

Crucial for the 4G63T. Typically 60,000 - 90,000 miles (96,000 - 145,000 km) or 7-10 years. Inspect tensioners and water pump at same time.

Fluid Specifications

Engine Oil:

Refer to manual. Typically 5W-30 or 10W-30 synthetic oil (API SN or higher).

Coolant Capacity:

Approx. 7.2 Liters (7.6 Quarts)

Brake Fluid:

DOT 3 or DOT 4 synthetic brake fluid.

Known Issues

Engine:

Head gasket failures (often due to overheating or high boost pressure), oil consumption, turbocharger wear.

Drivetrain:

ACD pump failure, manual transmission synchro wear (especially in hard-driven cars).

Suspension:

Worn bushings, strut mounts, and ball joints are common with mileage and spirited use.

Part Numbers

Oil Filter Example:

Mitsubishi MZ690162, or aftermarket equivalents like FRAM PH3593A, Wix 57712.

📚 Vehicle History

Brand Heritage

Motorsport Legacy:

Direct lineage from Mitsubishi's successful WRC (World Rally Championship) Lancer Evolution models.

Model Evolution

Evolution Ix Development:

The Evo IX was an evolution of the Evo VIII, featuring MIVEC technology for improved power delivery and efficiency, a larger turbocharger, and revised gearing.

Production

Production Period:

The CT9A chassis, including the Evo IX, was produced from 2003 to 2007.

Key Variants

Trim Levels:

GSR, RS (Rally Sport - lighter weight, rear helical LSD, 5-speed typically), MR (Mitsubishi Racing - higher spec suspension, 6-speed)