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Mitsubishi Legnum 2001-2003 Workshop Repair Service Manual

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This manual covers the Legnum, a mid-size station wagon produced from 2001 to 2003, often recognized for its performance-oriented capabilities within the 'hot estate' market. Based on the Eterna/Galant platform,...
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Mitsubishi Legnum 2001-2003 Workshop Repair Service ManualMitsubishi Legnum 2001-2003 Workshop Repair Service ManualMitsubishi Legnum 2001-2003 Workshop Repair Service ManualMitsubishi Legnum 2001-2003 Workshop Repair Service Manual
This manual covers the Legnum, a mid-size station wagon produced from 2001 to 2003, often recognized for its performance-oriented capabilities within the 'hot estate' market. Based on the Eterna/Galant platform, the Legnum distinguished itself with powerful V6 engine options, including the potent 2.5L V6 Twin-Turbocharged 6A13TT, and an advanced Super All-Wheel Control (S-AWC) system with Active Yaw Control (AYC) on its flagship VR-4 models. These features, combined with a sporty chassis tuning, positioned the Legnum as a practical yet exhilarating choice for enthusiasts seeking a blend of family utility and dynamic driving performance. This comprehensive workshop repair service manual, written in English, provides in-depth guidance for owners and technicians. It covers all essential aspects of the Legnum, including detailed maintenance procedures, troubleshooting diagnostics, technical specifications, and safety guidelines. With over 1500 pages of expert-level information, this manual facilitates complete vehicle disassembly and reassembly, offering step-by-step instructions for all major systems such as the engine, transmission, drivetrain, suspension, brakes, steering, electrical systems, body, and climate control. Its scope extends globally, with a primary focus on Japanese Domestic Market (JDM) specifications, ensuring thorough support for maintaining and repairing this unique vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Legnum
Model Year Start:
2001
Model Year End:
2003
Codes
Platform:
Mitsubishi Eterna/Galant (JDM - Wagon Variant)
👋 Introduction
Market Position
Segment:
Mid-size station wagon, often associated with the performance-oriented 'hot estate' market.
Target Audience:
Enthusiasts seeking a practical yet sporty family vehicle.
Competitive Analysis
Competitors:
Subaru Legacy/Outback, Audi RS4 Avant, Volvo V70 R, Ford Mondeo Estate.
Key Features
Distinctive Features:
Available with potent V6 engines, advanced S-AWC all-wheel-drive system, and performance-oriented chassis tuning.
Trim Levels:
VR-4 (performance flagship), Super VR-4, Exceed, Super Exceed, Viento (vary by market).
📋 Manual Details
Coverage Areas
Coverage Continents:
Global (primarily Japanese Domestic Market focus)
Coverage Regions:
All markets where the Legnum was sold, with emphasis on JDM specifications.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of all engine variants, including diagnostics, overhaul, and tuning.
Transmission:
Detailed information on automatic and manual transmissions, including teardown, repair, and fluid specifications.
Drivetrain:
Front-wheel drive (FWD) and Super All-Wheel Control (S-AWC) systems, including viscous couplings, differentials, and drive shafts.
Suspension:
Front and rear suspension components, alignment procedures, shock absorber and spring replacement, and troubleshooting.
Brakes:
Hydraulic brake systems, ABS, EBD, brake pad and rotor replacement, caliper overhaul, and fluid bleeding.
Steering:
Power steering system, steering rack and pinion, tie rod ends, and wheel alignment.
Electrical System:
Full wiring diagrams, component testing, troubleshooting of starting and charging systems, lighting, and accessories.
Body And Chassis:
Body panel repair, door mechanisms, interior trim, glass replacement, and chassis diagnostics.
Climate Control:
HVAC system operation, refrigerant handling, component replacement, and diagnostic procedures.
Safety Systems:
Airbag system operation, SRS component replacement, and related diagnostic procedures.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks, and belt adjustments.
Troubleshooting:
Diagnostic flowcharts and fault code interpretation for all major vehicle systems.
Repair:
Step-by-step instructions for component removal, installation, and overhaul.
Diagnostics:
Procedures for using diagnostic tools (e.g., MUT-III) and interpreting sensor data.
Specifications:
Detailed torque specifications, clearances, tolerances, and fluid capacities.
Wiring Diagrams:
Comprehensive, color-coded wiring diagrams for all electrical circuits.
Technical Depth
Depth:
Expert-level, suitable for professional technicians and advanced DIY enthusiasts.
Completeness:
Covers complete vehicle disassembly and reassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Quality:
High-resolution scans, clear text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6A13TT
Engine Type:
2.5L V6 Twin-Turbocharged SOHC
Displacement:
2498 cc
Performance
Horsepower:
280 PS (276 hp) @ 5500 rpm (JDM spec)
Torque:
367 Nm (271 lb-ft) @ 3000 rpm (JDM spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Twin Turbos
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Other Engines
Engine Options:
6G72 (3.0L V6 SOHC Non-Turbo) in some markets.
🔧 Transmission
Standard
Transmission Type Vr4:
5-speed INVECS-II Sport Mode Automatic (with paddle shifters on some early models)
Optional
Transmission Type Non Vr4:
4-speed Automatic or 5-speed Manual (market dependent)
Features
Drivetrain Configuration Vr4:
Full-time 4WD with Active Yaw Control (AYC) and Twin Differs (front and rear mechanical LSDs)
Drivetrain Configuration Non Vr4:
Front-Wheel Drive (FWD) or optional All-Wheel Drive (AWD)
Fluid Specs
Automatic Transmission Fluid:
Diaqueen SPII-III or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 4690 mm (184.6 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1460 mm (57.5 in)
Wheelbase:
Approx. 2720 mm (107.1 in)
Weights
Curb Weight:
Approx. 1600-1700 kg (3527-3748 lbs) depending on specification
🛡️ Safety Features
Ratings
Crash Test Results:
No specific independent crash test data readily available for this niche JDM model, but built to contemporary Japanese safety standards.
Active Features
Active Safety Systems:
ABS, EBD, Active Yaw Control (AYC) on VR-4 models.
Passive Features
Passive Safety Features:
Driver and passenger airbags, three-point seatbelts with pre-tensioners, reinforced chassis construction.
💡 Technology Features
Infotainment
Infotainment System:
Factory fitted AM/FM/CD player with optional premium sound system. Aftermarket head unit compatibility is common.
Driver Assistance
Driver Assistance Features:
Cruise control, Traction Control (TCL) on some models.
Connectivity
Connectivity Features:
Limited by era; primarily analog systems. Aftermarket Bluetooth integration is possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Timing Belt Replacement:
100,000 miles (160,000 km) or 10 years (whichever comes first) for 6A13TT engine.
Spark Plug Replacement:
Refer to manual; typically 60,000-100,000 miles for iridium plugs.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, SAE 10W-30 or 10W-40 (check manual for exact viscosity and capacity).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol based, phosphate-free.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Turbocharger wear/failure, AYC pump failure, viscous coupling issues, spark plug blow-out on some older ignition systems, rust in common areas.
Maintenance Advice:
Regular inspection and replacement of turbo oil/water lines, ensuring correct AYC fluid levels, and proactive rustproofing are critical for longevity.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors has a history of producing capable performance vehicles and innovative AWD systems.
Model Evolution
Predecessor:
Mitsubishi Eterna/Galant Wagon.
Market Introduction:
Introduced in 1996 as a sportier, performance-oriented successor to the Galant wagon, particularly the VR-4 variant.
Production
Production Years:
1996-2002 (ceased production before the 2004 model year changes for the Galant platform).
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards Received:
The Legnum VR-4 was often praised by automotive press for its performance and handling in the hot estate segment, though specific awards are not widely documented in English-language sources.
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