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Mitsubishi Magna Tr Ts 1991-1996 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna Generation Generation Code: TR/TS Codes Platform: Mitsubishi LH Platform 👋 Introduction Market Position Target Audience: Professional automotive technicians, DIY enthusiasts, and owners...
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Taper: Car
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UGS: 488805
Mitsubishi Magna Tr Ts 1991-1996 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna
Generation
Generation Code:
TR/TS
Codes
Platform:
Mitsubishi LH Platform
👋 Introduction
Market Position
Target Audience:
Professional automotive technicians, DIY enthusiasts, and owners seeking in-depth knowledge for maintenance and repair.
Competitive Analysis
Value Proposition:
Provides factory-level accuracy and detail, surpassing generic repair guides in scope and precision for the Mitsubishi Magna TR/TS models.
Key Features
Manual Purpose:
Enables accurate diagnosis, repair, and maintenance, ensuring the longevity and optimal performance of the vehicle.
Resource Type:
An essential reference for understanding the complex systems of the Mitsubishi Magna TR/TS generation.
📋 Manual Details
Coverage Areas
Covered Years:
1991, 1992, 1993, 1994, 1995, 1996
Page Count
Estimated Page Count:
Varies based on specific print run, typically 500+ pages for comprehensive factory service manuals.
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
Likely a digitized format (PDF) for modern sales, or a physical printed manual.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition system, cooling system, lubrication system, emission control systems, engine diagnostics.
Transmission Systems:
Manual transmission (clutch, gears, shifting mechanisms), Automatic transmission (fluid, torque converter, valve body, solenoids, control systems).
Drivetrain Systems:
Front-wheel drive (FWD) components, driveshafts, CV joints, differential.
Suspension Systems:
Front suspension (struts, control arms, bushings), Rear suspension (independent or semi-independent, depending on variant), shock absorbers, springs.
Steering Systems:
Power steering system (pump, rack and pinion, hoses, fluid), steering column, wheel alignment specifications.
Brake Systems:
Front and rear brakes (disc/drum configurations), hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS system (if equipped).
Electrical Systems:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams, instrument cluster, power accessories.
Body And Interior Systems:
Body panels, doors, windows, locks, interior trim, seats, HVAC system (heater, air conditioning), body sealant and sound deadening.
Diagnostic Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, wiring diagrams for diagnostic tracing.
Procedures Included
Maintenance Procedures:
Routine maintenance (oil changes, filter replacements, fluid checks and top-offs), scheduled maintenance tasks.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and repair for all major systems.
Troubleshooting Procedures:
Systematic diagnostic guides for identifying and resolving common and uncommon faults.
Technical Specifications:
Torque specifications for fasteners, component tolerances, fluid capacities and types, electrical resistance values, diagnostic tool usage.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to major component overhauls and advanced electrical diagnostics.
📊 Manual Specifications
File Format
Digital Format Details:
If PDF, expect searchable text, high-resolution diagrams, and bookmarked sections for easy navigation.
Print Quality
Print Quality Details:
For physical manuals, expect clear black and white diagrams, legible text, and durable paper suitable for workshop use.
Binding Type
Binding Type Details:
Physical manuals are typically spiral-bound or perfect-bound to lay flat for ease of use.
Paper Type
Paper Type Details:
Durable paper stock, often coated or thicker to withstand workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
6G72 (3.0L SOHC V6)
Engine Code Optional
Engine Code Optional Typical:
6G72 (3.0L DOHC V6) in higher trims, and potentially the 4G63 (2.0L DOHC I4 Turbo) for performance variants like the Magna AWD (though less common in TR/TS in some markets).
Performance
Horsepower Range:
Approximately 145-170 hp for SOHC V6, up to 220 hp for DOHC V6, and higher for turbo models.
Torque Range:
Approximately 245-270 Nm for SOHC V6, higher for DOHC and turbo variants.
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Octane rating typically 91 RON)
Emission Control
Emission Systems:
Catalytic converter, Exhaust Gas Recirculation (EGR), Oxygen sensors (Lambda sensors).
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Lubrication System
Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 depending on climate.
Oil Capacity Approx:
Approximately 4.5 - 5.0 liters with filter change for V6 engines.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission (INVECS-II or similar control logic)
Features
Automatic Transmission Features:
Sport mode, likely some form of adaptive shift logic.
Fluid Specifications
Automatic Transmission Fluid:
Mitsubishi DiaQueen SP III ATF or equivalent Dexron III/Mercon compatible fluid.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 Gear Oil.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Station Wagon (often referred to as the wagon variant or a different model designation in some markets, but typically considered part of the Magna family).
Length:
Approximately 4830 mm (Sedan), 4860 mm (Wagon).
Width:
Approximately 1770 mm.
Height:
Approximately 1400 mm (Sedan), 1460 mm (Wagon).
Weights
Curb Weight Range:
Approximately 1400-1600 kg, depending on engine and body style.
🛡️ Safety Features
Ratings
Safety Ratings Era:
While specific ANCAP or Euro NCAP ratings for this exact period are scarce, Australian ADR standards were followed. Later Magna generations saw improvements in safety.
Active Features
Active Safety Features Optional:
Anti-lock Braking System (ABS) - often optional on lower trims, especially in early TR models.
Passive Features
Passive Safety Features Standard:
Seat belts (front and rear), crumple zones, safety cage construction, padded interior surfaces.
Passive Safety Features Optional:
Driver-side airbag became more common in later TS models and as an option.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette player, optional CD player in later TS models. Manual climate control, basic HVAC functions.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily focused on ABS (if equipped) and basic vehicle dynamics control.
Connectivity
Connectivity Features:
No factory Bluetooth or advanced connectivity features. Analog systems for all functions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 6 months, whichever comes first (typical for the era).
Air Filter Replacement:
Every 20,000 km or annually.
Spark Plug Replacement:
Every 40,000 km for standard plugs, potentially longer for platinum or iridium plugs (if fitted).
Timing Belt Replacement:
Critical for V6 engines; typically every 80,000-100,000 km or 5-7 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Dexron II/III or equivalent ATF.
Coolant Capacity:
Approximately 7-8 liters for V6 engines.
Known Issues
Common Issues Engine:
Timing belt wear, occasional head gasket issues (especially if maintenance is neglected), valve stem seals contributing to oil consumption.
Common Issues Transmission:
Automatic transmission solenoid failure, torque converter issues in high-mileage vehicles.
Common Issues Suspension:
Worn control arm bushings, strut mount degradation, ball joint wear.
Common Issues Electrical:
Alternator failure, power window motor issues, instrument cluster voltage regulator failure (leading to erratic gauge readings).
Common Issues Body:
Rust in common areas (wheel arches, sills, door bottoms), especially in coastal or humid climates. Condensation in headlights.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Mitsubishi Motors has a long history in automotive manufacturing, known for innovation and robust engineering, particularly in their V6 engines and AWD systems.
Model Evolution
Magna Evolution:
The TR/TS generation (1991-1996) represented a significant update to the Magna platform, introducing more refined styling, improved aerodynamics, and updated powertrains. It succeeded the earlier Sigma/Magna GH/GN models and preceded the larger, more advanced Mitsubishi Verada/Magna GJ/GK series.
Production
Manufacturing Location:
Primarily manufactured in Australia by Mitsubishi Motors Australia Limited (MMAL).
Production Period:
1991-1996
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
The Mitsubishi Magna consistently ranked well in Australian automotive reviews for its value, comfort, and V6 engine performance during its production run.
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