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Mitsubishi Magna Verada 2002 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna / Verada Year: 2002 Platform: Mitsubishi GJ/GK/GL Platform Chassis Codes: TJ Series II (Magna), TR Series (Verada) 👋 Introduction Market Position Segment:...
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Mitsubishi Magna Verada 2002 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna / Verada
Year:
2002
Platform:
Mitsubishi GJ/GK/GL Platform
Chassis Codes:
TJ Series II (Magna), TR Series (Verada)
👋 Introduction
Market Position
Segment:
Mid-size sedan (Magna), Executive/Luxury sedan (Verada).
Competitive Analysis
Competitors:
Ford Falcon, Holden Commodore, Toyota Camry, Subaru Liberty.
Key Features
Strengths:
Spacious interior, comfortable ride, strong V6 engine options, good value proposition.
Target Audience
Audience:
Professional automotive technicians, dealership service departments, experienced DIY mechanics.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive repair and service procedures for all major vehicle systems.
Page Count
Estimated Page Count:
Over 1500 pages (typical for comprehensive service manuals of this era).
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission control, engine management (ECU).
Transmission Drivetrain:
Manual and automatic transmission, clutch, driveshafts, differentials, axles.
Suspension Steering:
Front and rear suspension systems, steering gear, power steering, wheel alignment.
Brakes:
Brake system (hydraulic, mechanical), ABS, front and rear brake components, parking brake.
Electrical Electronics:
Battery, charging system, starter, lighting, instrumentation, wiring diagrams, body control modules, power windows, central locking.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components and service.
Body Chassis:
Body construction, exterior trim, interior trim, doors, hood, trunk, glass, chassis components.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Diagnostics:
Troubleshooting guides, diagnostic codes (OBD-II), symptom-based troubleshooting.
Repair Rebuild:
Detailed step-by-step repair and overhaul procedures for all major components.
Specifications Data:
Torque specifications, clearances, fluid capacities, technical data for all systems.
Engine Performance Tuning:
Basic adjustments and information, but not advanced tuning guides.
Body And Paint:
Information on panel removal, installation, and basic repair, but not full bodywork restoration guides.
Diagnostic Tools:
Details on using scan tools for OBD-II codes and basic diagnostic procedures.
Technical Depth
Depth:
In-depth technical information suitable for professional mechanics and advanced DIY enthusiasts.
Wiring Diagrams:
Detailed and accurate wiring diagrams for all electrical systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (if OCR processed).
Print Quality
Quality:
Professional quality, suitable for printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72 (3.0L V6), 6G74 (3.5L V6)
Engine Type:
SOHC and DOHC V6, naturally aspirated.
Performance
Horsepower 3.0L:
Approx. 147 kW (197 hp) @ 5250 rpm (for 6G72 SOHC).
Torque 3.0L:
Approx. 274 Nm (202 lb-ft) @ 4250 rpm (for 6G72 SOHC).
Horsepower 3.5L:
Approx. 155 kW (208 hp) @ 5250 rpm (for 6G74 SOHC). Higher output for DOHC variants.
Torque 3.5L:
Approx. 316 Nm (233 lb-ft) @ 4250 rpm (for 6G74 SOHC). Higher output for DOHC variants.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPFI).
Fuel Type:
Unleaded Petrol (91 RON recommended, 95/98 for optimal performance).
Engine Management
ECU Type:
Mitsubishi Engine Control Unit (ECU).
Maintenance Specifications
Spark Plugs 3.0L:
NGK BKR6EKPB-11E or equivalent (Platinum Power).
Spark Plugs 3.5L:
NGK BKR6EKN-11 or equivalent (Iridium).
Timing Belt Replacement Interval:
Recommended every 90,000 km or 5 years, whichever comes first.
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (INVECS-II)
Optional
Transmission Type:
5-speed Manual
Features
Automatic Features:
Sportronic (tiptronic-style manual shifting), Power/Snow modes.
Fluid Specification
Automatic Transmission Fluid:
DIAQueen ATF-SP III or equivalent.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 Synthetic Gear Oil.
Fluid Capacity
Automatic Transmission Fluid Capacity Initial Fill:
Approx. 3.0 Liters (excluding torque converter).
Automatic Transmission Fluid Capacity Total:
Approx. 7.0 Liters (including torque converter).
📐 Dimensions
Exterior
Length:
Approx. 4865 mm (Magna/Verada sedan).
Width:
Approx. 1775 mm.
Height:
Approx. 1420 mm.
Wheelbase:
Approx. 2720 mm.
Weights
Curb Weight Min:
Approx. 1550 kg (depending on engine and transmission).
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically around 2000-2100 kg.
Cargo
Trunk Capacity:
Approx. 480-500 Liters (sedan).
🛡️ Safety Features
Ratings
Ancap Rating 2002:
Likely 3-4 stars (based on contemporary vehicles and available data).
Active Features
ABS:
Standard on higher trims and optional on others.
Traction Control:
Optional on some models, known as TCL or ASC.
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side airbags on some higher trims.
Seatbelts:
Pre-tensioning front seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory fitted Clarion or Mitsubishi branded multi-speaker sound systems, optional CD player.
Climate Control:
Manual or automatic climate control (depending on trim level).
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
Aux Input:
Not typically factory fitted; aftermarket solutions available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 12 months, whichever comes first.
Air Filter Replacement Interval:
Every 30,000 km or 24 months.
Cabin Filter Replacement Interval:
Every 30,000 km or 24 months (if equipped).
Brake Fluid Change Interval:
Every 30,000 km or 24 months.
Fluid Specifications
Engine Oil Specification:
API SJ or higher, SAE 10W-30 (for most climates), SAE 5W-30 (for very cold climates).
Engine Oil Capacity:
Approx. 4.5 Liters (for V6 engines with filter change).
Coolant Type:
Mitsubishi Long Life Coolant (Green) or equivalent HOAT coolant.
Coolant Capacity:
Approx. 7.5-8.0 Liters (depending on engine).
Known Issues
Common Failures Engine:
Timing belt tensioner failure (potential for catastrophic engine damage if belt breaks), head gasket leaks (less common but possible with age).
Common Failures Transmission:
Automatic transmission clutch pack wear, solenoid issues leading to harsh shifting or failure to engage.
Common Failures Suspension Steering:
Worn control arm bushings, ball joints, and tie rod ends; power steering pump leaks.
Common Failures Electrical:
Alternator failure, starter motor issues, faulty window regulators, dashboard warning light intermittent failures.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan.
Model Evolution
Generation:
Third generation Magna (TJ Series, 1999-2004). Verada designated as the luxury variant.
Updates 2002:
TJ Series II update introduced styling refinements, interior upgrades, and revised feature packaging.
Production
Assembly Location:
Australia (Adelaide, South Australia).
🏆 Awards & Recognition
Recognitions
Australian Design Awards:
The Magna and Verada platforms often received recognition for their Australian design and engineering, including awards for interior space and ride comfort.
Ratings
Consumer Reviews Contemporary:
Generally received positive reviews for value, comfort, and performance, with some criticisms regarding reliability of certain components over time.
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