🏷️ Basic Information

Make:

Mitsubishi

Model:

Mirage

Year:

1996

Product Name:

Mitsubishi Mirage 1996 Repair Service Manual

Product Description:

Mitsubishi Mirage 1996 Repair Service Manual - Service Manual Repair PDF Download. Prepared primarily for professional technicians, but with adequate data for advanced DIY enthusiasts.

👋 Introduction

Segment:

Subcompact, economy car

Target Demographic:

Budget-conscious buyers, first-time car owners, city dwellers seeking fuel efficiency and maneuverability.

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier, Mazda 323.

Competitive Advantage:

Often positioned as one of the most affordable options in its class, with good fuel economy and straightforward mechanics.

Vehicle Focus:

Fuel efficiency, affordability, compact size, reliability (generally).

Manual Value Proposition:

Enables owners and technicians to maintain and repair the vehicle effectively, extending its lifespan and preserving its value.

📋 Manual Details

Manual Type:

Repair Service Manual

Language:

English

Format:

PDF Download

Intended Audience:

Professional Technicians, Advanced DIYers

Availability:

Instant Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system, ignition system, emission control systems.

Engine Performance:

Diagnosis and repair of engine performance issues, power output, fuel economy.

Fuel System:

Fuel pump, fuel injectors, fuel filter, fuel lines, fuel tank, evaporative emission control (EVAP).

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition timing, electronic ignition control.

Emission Control:

Catalytic converter, oxygen sensors, EGR system, PCV system, diagnosis of emission control malfunctions.

Transmission Manual:

Manual transmission assembly, disassembly, clutch system, shift linkage, gear ratios, troubleshooting.

Transmission Automatic:

Automatic transmission (if applicable) diagnosis, fluid, torque converter, internal components, control systems.

Drivetrain:

Axles, CV joints, differential, driveshafts.

Suspension:

Front suspension (struts, control arms, ball joints, bushings), rear suspension (torsion beam, trailing arms, shock absorbers, bushings), wheel alignment specifications.

Steering:

Steering gear, power steering system (pump, lines, reservoir), steering column, tie rod ends, diagnosis of steering issues.

Brakes:

Front and rear brake systems (discs/drums), hydraulic system, brake fluid, parking brake, ABS system (if equipped), troubleshooting brake performance.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), wiring diagrams, fuses, relays.

Body Electrical:

Power windows, power locks, mirrors, horn, wipers, washers, interior controls, HVAC blower motor.

Climate Control:

Air conditioning (compressor, refrigerant, condenser, evaporator, expansion valve), heating system, blower motor, control panel.

Body And Frame:

Body panel removal and installation, door mechanisms, hood, trunk, bumpers, frame repair (structural data may be limited).

Interior:

Seat removal and installation, dashboard removal, trim panels, headliner.

Chassis:

Wheel and tire information, bolt patterns, wheel bearing replacement.

Maintenance:

Oil and filter change, air filter replacement, fuel filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change, belt inspection and replacement, battery maintenance.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems. Includes symptom-based troubleshooting trees.

Repair:

Detailed step-by-step instructions for component removal, overhaul, and reinstallation for all major systems.

Component Replacement:

Replacement procedures for parts like alternators, starters, water pumps, radiators, fuel pumps, clutch assemblies, brake calipers, master cylinders, suspension components.

Diagnostics:

On-board diagnostics (OBD-I) code retrieval and interpretation, sensor testing procedures, circuit testing with multimeters, pressure testing, vacuum testing.

Adjustments:

Ignition timing adjustment, idle speed adjustment, clutch pedal adjustment, parking brake adjustment, valve lash adjustment (if applicable).

Torque Specifications:

Comprehensive list of torque values for all critical fasteners and components (e.g., cylinder head bolts, main bearing caps, wheel lug nuts).

Wiring Diagrams:

Detailed electrical schematic diagrams for all vehicle systems, including power flow, grounds, and connector pinouts.

Depth:

Comprehensive. Covers everything from routine maintenance and minor repairs to major overhauls and complex diagnostic procedures. Suitable for professional technicians.

Diagnostic Capability:

High. Provides systematic diagnostic flowcharts and specific test procedures for identifying faults.

Repair Detail:

Detailed step-by-step instructions with accompanying diagrams or illustrations (implied by 'professional technicians' preparation).

Special Tools:

Likely includes specifications for any special tools required for specific procedures.

📊 Manual Specifications

Format:

PDF

Searchable Text:

Likely searchable (standard for professionally prepared PDFs).

Printability:

Printable for offline use.

Resolution:

High-resolution for clear diagrams and text.

Platform Compatibility:

Compatible with all standard PDF readers on Windows, macOS, Linux, iOS, and Android.

Binding:

N/A (Digital Download)

Physical Format Notes:

This is a digital download, not a physical book.

Estimated Page Count:

Typically 1000+ pages for a comprehensive service manual of this era.

Page Count Variability:

Exact page count not specified, but the scope implies substantial content.

⚙️ Engine Specifications

Engine Family:

Mitsubishi 4G1 series

Engine Code:

Likely 4G13 or 4G15 depending on specific market/trim

Engine Configuration:

Inline-4, SOHC (Single Overhead Camshaft)

Displacement Liters:

1.3L (1300cc) or 1.5L (1500cc)

Bore X Stroke:

Varies by specific engine, e.g., 71.0 x 81.3 mm for 1.5L

Horsepower Approx:

70-85 HP (depending on displacement and specific tuning)

Torque Approx:

80-90 lb-ft (depending on displacement and specific tuning)

Redline Rpm:

Typically around 6000-6500 RPM

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Ignition Timing:

Electronically controlled, adjustable in some models/ECUs.

Oil Capacity Liters:

Approx. 3.5 - 4.0 liters (with filter change)

Recommended Oil Viscosity:

10W-30 API SG or higher (refer to manual for exact spec)

Coolant Capacity Liters:

Approx. 5.0 - 6.0 liters

Coolant Type:

Ethylene glycol based, typically 50/50 mix with distilled water.

🔧 Transmission

Transmission Type:

5-speed Manual Transmission

Transmission Type:

4-speed Automatic Transmission (Optional)

Clutch Type:

Hydraulically actuated diaphragm spring clutch

Transmission Fluid Manual:

API GL-4, SAE 75W-90 (refer to manual for exact spec)

Transmission Fluid Automatic:

Dexron III or equivalent (refer to manual for exact spec)

📐 Dimensions

Length Mm:

Approx. 3940 mm

Width Mm:

Approx. 1665 mm

Height Mm:

Approx. 1380 mm

Wheelbase Mm:

Approx. 2440 mm

Ground Clearance Mm:

Approx. 150 mm

Curb Weight Kg:

Approx. 950 - 1050 kg (depending on trim and transmission)

Gross Vehicle Weight Rating Kg:

Typically around 1400 kg

Towing Capacity Kg:

Not typically specified or recommended for this vehicle class.

Cargo Volume Liters:

Not explicitly stated, but hatchback design offers decent utility for its size.

🛡️ Safety Features

NHTSA Front Crash Test:

Not widely available or rated according to modern standards. Likely performed to 1990s safety regulations.

IIHS Crash Test Ratings:

Not widely available or rated according to modern standards. Likely performed to 1990s safety regulations.

ABS:

Optional on some trims, typically rear-wheel anti-lock brakes (RWAL) or four-wheel ABS.

Traction Control:

Not generally available for this model year.

Airbags:

Driver-side airbag standard on most models. Passenger airbag optional or not available.

Seatbelts:

Three-point front seatbelts with pretensioners, three-point rear seatbelts (outboard), lap belt for center rear passenger.

Crumple Zones:

Designed with energy-absorbing front and rear crumple zones.

Side Impact Beams:

Reinforced door beams for side impact protection.

💡 Technology Features

Audio System:

Standard AM/FM stereo with cassette player. Optional CD player available on higher trims.

Speaker Configuration:

Typically 2 or 4 speakers (front door, rear parcel shelf).

Cruise Control:

Optional on higher trim levels.

Anti Lock Brakes:

Optional, as noted in Safety section.

Bluetooth:

Not available.

Usb Port:

Not available.

Auxiliary Input:

Not available.

Air Conditioning:

Optional on base models, standard on higher trims.

Power Windows:

Optional.

Power Locks:

Optional.

Remote Keyless Entry:

Optional.

🔧 Maintenance

Engine Oil Change:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km).

Fuel Filter Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km).

Spark Plug Replacement:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), depending on plug type.

Coolant Flush:

Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.

Transmission Fluid Change Manual:

Every 50,000 - 100,000 miles (80,000 - 160,000 km), or as specified by severe service conditions.

Transmission Fluid Change Automatic:

Every 30,000 - 60,000 miles (48,000 - 96,000 km), or as specified by severe service conditions.

Engine Oil Type:

API SG, SF, or SH; SAE 10W-30 recommended.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

Dexron II/III or equivalent ATF (Automatic Transmission Fluid).

Coolant Type:

Ethylene Glycol based antifreeze. 50/50 mix with distilled water.

Engine Mounts:

Can degrade over time, leading to increased vibration felt in the cabin.

Cv Joints:

Front CV joint boots can tear, leading to premature wear and clicking noises during turns.

Suspension Bushings:

Rubber bushings in control arms and sway bars can crack and wear, causing clunks and poor handling.

Radiator:

Can develop leaks over time due to age and corrosion.

Electrical Connectors:

Corrosion can occur in connectors, leading to intermittent electrical issues, especially in humid climates.

Oxygen Sensors:

Can become fouled or fail, affecting fuel economy and emissions.

Rear Wheel Speed Sensors:

If equipped with ABS, these can fail and illuminate the ABS warning light.

📚 Vehicle History

Manufacturer:

Mitsubishi Motors Corporation, Japan.

Brand Focus 1990S:

Known for compact cars, sporty models (like Eclipse), and SUVs. Often emphasized value and practicality.

Mirage Generations:

The 1996 model belongs to the third generation of the Mitsubishi Mirage (chassis codes A150-A160, CL, CK, CM, CN, CP). The specific generation for 1996 is often referred to as the 'CJ' platform (for hatchbacks) and 'CA' for coupes.

Design Philosophy:

Evolved from earlier iterations, adopting more rounded styling and improved aerodynamics typical of the late 1990s.

Production Years Third Gen:

Approximately 1991-1995, with facelifted models continuing into early 1996 in some markets.

Manufacturing Locations:

Primarily Japan. Some models were assembled in other countries through joint ventures or CKD kits.

🏆 Awards & Recognition

Fuel Economy Ratings:

Typically received good fuel economy ratings for its class in EPA estimates of the era.

Value For Money:

Often recognized by automotive publications for its affordability and low cost of ownership.

Consumer Reports Reliability:

Reliability ratings varied, with some model years showing average or below-average performance in areas like engine and transmission.

Emissions Compliance:

Compliant with US EPA emissions standards for 1996 (e.g., OBD-I requirements).