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Mitsubishi Mirage 1995-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Chassis Codes: CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A (Global variations may...
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UGS: 495552
Mitsubishi Mirage 1995-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003
Chassis Codes:
CJ1A, CJ2A, CJ4A, CK1A, CK2A, CK4A (Global variations may exist)
Market Segment:
Subcompact Hatchback and Sedan
👋 Introduction
Market Position
Market Position:
The Mitsubishi Mirage (also known as Colt in some markets) was positioned as an affordable, fuel-efficient subcompact vehicle, appealing to budget-conscious buyers and those seeking a practical daily driver.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier, Mazda Protege
Key Features
Value Proposition:
Offered a balance of affordability, decent fuel economy, and a surprisingly roomy interior for its class, with available sporty variants like the Mirage Cyborg.
Manual Value Proposition:
This manual provides the essential information for owners and technicians to maintain, diagnose, and repair the 1995-2003 Mitsubishi Mirage, ensuring its longevity and optimal performance.
📋 Manual Details
Coverage Areas
Engine Coverage:
1.5L 4G15 SOHC, 1.8L 4G93 SOHC/DOHC (depending on market and specific model)
Transmission Coverage:
5-Speed Manual, 4-Speed Automatic
Body Style Coverage:
3-Door Hatchback, 5-Door Hatchback, 4-Door Sedan
Page Count
Estimated Page Count:
>1000 Pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, valve train, timing belt/chain, oil pump, lubrication system
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP)
Ignition System:
Ignition coils, spark plugs, ignition timing, distributor (if applicable), crank/cam sensors
Cooling System:
Radiator, coolant hoses, thermostat, water pump, cooling fan, pressure cap
Exhaust System:
Exhaust manifold, catalytic converter, muffler, exhaust pipes, oxygen sensors
Transmission Manual:
Clutch system, gearbox assembly, gear selection, shifting mechanisms, internal components
Transmission Automatic:
Torque converter, transmission control module (TCM), hydraulic system, valve body, gear sets, fluid cooler
Drivetrain:
Front wheel drive axles, CV joints, differential
Suspension Front:
MacPherson struts, control arms, ball joints, sway bar, bushings
Suspension Rear:
Torsion beam axle (hatchback), independent trailing arm (sedan/some hatchbacks), shocks, bushings
Steering System:
Steering rack, power steering pump, steering column, tie rods
Brake System:
Front disc brakes, rear drum brakes (common), ABS (optional), master cylinder, brake lines, calipers, pads, rotors, shoes
Electrical System:
Battery, alternator, starter, wiring diagrams, fuses, relays, lighting system, horn
Body And Chassis:
Body panel removal/installation, door mechanisms, glass, bumpers, interior trim, chassis components
HVAC:
Air conditioning system, heater core, blower motor, climate controls, refrigerant recharge
Safety Systems:
Airbag system (SRS), seat belts
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, brake pad inspection
Troubleshooting:
Diagnostic procedures, fault code interpretation (OBD-I/OBD-II depending on year), symptom-based diagnosis
Component Removal And Installation:
Detailed step-by-step instructions for removing and installing major and minor components
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, brake system overhauls
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing, troubleshooting electrical faults
Bodywork And Paint:
Minor dent repair, panel alignment, trim piece replacement
Technical Depth
Depth Of Information:
Comprehensive; covers routine maintenance to full engine and transmission rebuilds, including detailed troubleshooting and wiring diagrams.
Diagrams And Illustrations:
Includes exploded views, detailed diagrams, and schematics for clarity.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically, depending on the source scan quality)
Printable:
Yes
Print Quality
Print Quality:
High-resolution scans ensuring clarity of text and images
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G15
Engine Type 1:
1.5L (1490cc) Inline-4 SOHC
Bore Stroke 1:
75.5 mm x 82.0 mm
Compression Ratio 1:
9.4:1 (typical)
Horsepower 1:
92 hp @ 6000 rpm (approximate)
Torque 1:
91 lb-ft @ 3500 rpm (approximate)
Secondary Engine
Engine Code 2:
4G93
Engine Type 2:
1.8L (1830cc) Inline-4 SOHC / DOHC
Bore Stroke 2:
81.0 mm x 89.0 mm
Compression Ratio 2:
9.5:1 (SOHC), 10.0:1 (DOHC)
Horsepower 2:
111 hp @ 6000 rpm (SOHC), 135 hp @ 6500 rpm (DOHC - Cyborg)
Torque 2:
114 lb-ft @ 3500 rpm (SOHC), 124 lb-ft @ 5000 rpm (DOHC)
Performance
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane typical minimum)
Emissions Control:
Catalytic converter, Oxygen sensors, EVAP system
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
4-Speed Automatic
Features
Clutch Type:
Hydraulically actuated, Dry single-plate
Automatic Transmission Fluid Spec:
Dexron-III (or equivalent)
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-90 (typical)
📐 Dimensions
Exterior
Wheelbase:
Approx. 97.0 inches (2465 mm)
Length:
Approx. 160-170 inches (4064-4318 mm) depending on body style
Width:
Approx. 66.7 inches (1694 mm)
Height:
Approx. 53.5-55.5 inches (1359-1410 mm) depending on body style
Weights
Curb Weight:
Approx. 2200-2500 lbs (1000-1134 kg) depending on configuration
Gross Vehicle Weight Rating:
Varies by model, consult specific vehicle VIN
Towing Capacity:
Not typically recommended or specified for this class of vehicle.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
May vary by year and testing protocols; consult NHTSA archives for specific results. Generally, subcompacts of this era had moderate safety performance.
IIHS Crash Test Ratings:
Likely rated 'Acceptable' or 'Marginal' in frontal impacts based on period standards.
Active Features
ABS:
Optional on some models, standard on higher trims or later years
Traction Control:
Rarely equipped on this generation Mirage
Passive Features
Airbags:
Driver and Passenger Airbags (standard on most models from mid-90s onwards)
Seat Belts:
3-point front, 2-point rear lap belts (later models may have 3-point rear)
Child Seat Anchors:
LATCH system not standard, typically requires tether straps
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player, optional CD player. Analog climate controls.
Driver Assistance
Driver Assistance Features:
Limited to ABS on some models. No modern driver-assistance systems like adaptive cruise control, lane keeping assist, etc.
Connectivity
Connectivity Features:
No integrated Bluetooth or smartphone connectivity. May have an auxiliary input for aftermarket head units.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, whichever comes first (severe usage may require more frequent changes).
Engine Oil Filter Replacement Interval:
With every oil change.
Air Filter Replacement Interval:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement Interval:
Every 30,000-60,000 miles (depending on plug type, e.g., standard vs. platinum).
Timing Belt Replacement Interval:
Every 60,000-90,000 miles or 5-7 years, whichever comes first (critical for 4G15/4G93 engines as failure can cause catastrophic damage).
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years.
Brake Fluid Change Interval:
Every 2-3 years or 30,000 miles.
Fluid Specifications
Engine Oil Type Capacity:
5W-30 or 10W-30, approx. 3.5-4.0 quarts (3.3-3.8 L) with filter (consult manual for exact specification based on engine variant).
Coolant Type:
Mitsubishi Long Life Coolant (or equivalent ethylene glycol-based, green color).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Issues Engine:
Timing belt failure, oil leaks (valve cover gasket, oil pan gasket), occasional rough idle, starter motor issues.
Common Issues Transmission:
Automatic transmission shudder or slipping (especially at higher mileage), clutch wear (manual transmission).
Common Issues Suspension Steering:
Worn ball joints and tie rod ends, noisy front struts, worn control arm bushings.
Common Issues Electrical:
Faulty alternator, aging wiring harnesses, window regulator failures, central locking issues.
Common Issues HVAC:
Leaky A/C systems, heater core failure, blower motor resistor issues.
Common Part Numbers
Timing Belt Kit Example:
Gates TCK107, Dayco TBK213 (Always verify with VIN and engine code)
Oil Filter Example:
Fram PH3600, Wix 51358, Purolator L14610 (Verify for specific engine)
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Heritage:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer, has a long history dating back to 1917, with significant entries in rally racing and innovative technologies.
Model Evolution
Mirage Generation:
This manual covers the fourth generation of the Mitsubishi Mirage, produced globally from 1991 to 1995 and evolved into the fifth generation (referred to as '95-'03 in this context) which ran until 2003 in many markets, before being replaced by the Lancer (in sedan form) or other models.
Design Philosophy:
The fifth-generation Mirage adopted a more aerodynamic and rounded styling compared to its predecessor, reflecting contemporary design trends.
Production
Manufacturing Locations:
Primarily Japan, with assembly plants in other countries including the USA (for North American market vehicles).
🏆 Awards & Recognition
Recognitions
Fuel Economy Ratings:
Often received good fuel economy ratings for its class, contributing to its appeal as an economical vehicle.
Value Awards:
While specific awards are scarce for this generation, its affordability and reliability made it a strong contender in the value segment.
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