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Mitsubishi Outlander 2004 Workshop Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: Outlander Year: 2004 Generation: First Generation (CU) Codes Platform Code: CU2W (based on Mitsubishi Lancer Cedia platform) Introduction Market Position Vehicle Segment: Compact Crossover...
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Mitsubishi Outlander 2004 Workshop Service Repair Manual
Basic Information
Identification
Make: Mitsubishi
Model: Outlander
Year: 2004
Generation: First Generation (CU)
Codes
Platform Code: CU2W (based on Mitsubishi Lancer Cedia platform)
Introduction
Market Position
Vehicle Segment: Compact Crossover SUV
Target Audience: Families and individuals seeking a versatile, practical, and somewhat sporty SUV with a car-like driving experience
Competitive Analysis
Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra
Key Features
Unique Selling Points: Sporty styling, available AWD, comfortable interior, practical cargo space, reputation for reliability (when maintained)
Manual Benefit: Cost-effective vehicle maintenance and repair, empowerment of owners to perform DIY tasks
Manual Details
Coverage Areas
Model Variants Covered: All styles and trim levels for the 2004 Mitsubishi Outlander
Page Count
Estimated Page Count: Hundreds of pages (exact count not specified, but described as 'complete')
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
Format: PDF (Downloadable)
Manual Coverage
Systems Covered
Engine: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emission control systems
Transmission: Manual transmission, Automatic transmission (operation, overhaul, diagnostics)
Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system (transfer case, differentials, driveshafts, CV joints)
Suspension: Front and rear suspension components, steering system, wheel alignment
Brakes: Brake system (front and rear disc brakes, ABS, parking brake)
Electrical: Electrical system, charging system, starting system, lighting, instrumentation, audio system, power accessories, body control modules, detailed wiring diagrams
Body And Interior: Body structure, exterior panels, doors, windows, seats, trim, climate control system (HVAC)
Procedures Included
Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting: Diagnostic procedures for various systems, symptom-based troubleshooting guides
Repair: Step-by-step repair instructions for all major components and systems, including complete disassembly and reassembly
Diagnostics: Component testing, fault code interpretation (where applicable), electrical system diagnostics
Technical Depth
Level Of Detail: Comprehensive factory-level detail suitable for both DIY enthusiasts and professional mechanics
Illustrations: Hundreds of photos, drawings, and detailed illustrations to guide procedures
Special Tools: Identification of necessary special tools for specific repair procedures
Manual Specifications
File Format
Format: PDF
Compatibility: All PC-based Windows operating systems and Mac
Print Quality
Printability: Printable without restriction (entire manual or selected pages)
Digital Readability: High-quality digital document, readable with Adobe PDF Reader
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Delivery Method
Method: Instant Download
Engine Specifications
Primary Engine
Engine Code And Type: 4G64 (2.4L SOHC Inline-4)
Displacement: 2351 cc (2.35 Liters)
Bore X Stroke: 86.5 mm x 100.0 mm
Compression Ratio: 9.5:1
Horsepower: 142 hp @ 5500 rpm (approximate)
Torque: 147 lb-ft @ 3500 rpm (approximate)
Performance
Fuel Type: Unleaded Gasoline
Fuel System
Induction: Multi-point Fuel Injection (MPI)
Transmission
Standard
Transmission Type: 4-speed Automatic Transmission (4A/T)
Optional
Transmission Type: 5-speed Manual Transmission (5M/T)
Features
AWD System: Available electronically controlled All-Wheel Drive (AWC) system with viscous coupling
Dimensions
Exterior
Length: 4545 mm (178.9 in)
Width: 1780 mm (70.1 in)
Height: 1665 mm (65.6 in)
Wheelbase: 2625 mm (103.3 in)
Ground Clearance: 195 mm (7.7 in)
Weights
Curb Weight: 1470 kg - 1570 kg (3240 lbs - 3460 lbs), varies by drivetrain and trim
Safety Features
Ratings
NHTSA Front Crash Test: Likely 4-star rating (based on contemporary models)
IIHS Front Crash Test: Likely 'Good' rating (based on contemporary models)
Active Features
ABS: Standard Anti-lock Braking System (ABS)
Eebd: Electronic Brake-force Distribution (EBD) likely included with ABS
Passive Features
Airbags: Front airbags (driver and passenger), optional side airbags
Seat Belts: 3-point seat belts with pretensioners in front
Technology Features
Infotainment
Audio System: Standard AM/FM/CD player, optional premium audio system with subwoofer
Climate Control: Manual or automatic climate control systems
Driver Assistance
Cruise Control: Standard cruise control
Traction Control: Available Traction Control System (TCS) on some models
Connectivity
Auxiliary Input: Likely not standard, but some aftermarket options or early aux ports might exist
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (refer to manual for exact specification)
Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions (refer to manual)
Spark Plug Replacement: Typically every 60,000-100,000 miles (96,000-160,000 km) depending on plug type (refer to manual)
Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km), especially for AWD models (refer to manual)
Fluid Specifications
Engine Oil Type: API SG, SH, SJ, or SL; SAE 5W-30 or 10W-30 (refer to owner's manual for specific climate recommendations)
Engine Oil Capacity: Approximately 4.0-4.5 liters (4.2-4.8 US quarts) with filter (refer to manual)
Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with deionized water)
Automatic Transmission Fluid: DiaQueen ATF-SP III (or equivalent)
Known Issues
Common Wear Items: Control arm bushings, sway bar links, struts/shocks, exhaust components
Potential Engine Concerns: Occasional oil consumption (especially on higher mileage units), valve cover gasket leaks
Potential Transmission Concerns: Slipping or delayed engagement in automatic transmissions, especially with fluid contamination.
Electrical Quirks: Infrequent issues with power windows, door locks, or HVAC blower motors.
Vehicle History
Brand Heritage
Manufacturer: Mitsubishi Motors Corporation (Japan)
Model Evolution
First Generation Introduction: Introduced for the 2001 model year in Japan, globally launched shortly after.
2004 Model Year Updates: Likely minor trim level adjustments or package options for the 2004 model year, as the major facelift occurred in 2003.
Production
Manufacturing Location: Japan (primarily)
Awards & Recognition
Recognitions
General Reputation: The first-generation Outlander, while not a segment leader in sales, was generally regarded as a competent and reasonably priced compact SUV with a touch of sportiness.
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