Mitsubishi Pajero 2000 Full Service Repair Manual

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Basic Information Identification Make: Mitsubishi Model: Pajero Year: 2000 Codes Chassis Code: V60 Series (e.g., V63W, V65W, V68W, V73W, V75W, V78W) Engine Codes Examples: 6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L...

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Mots clés: Car Cars Misc Mitsubishi Pajero 2000

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Description

Basic Information
Identification
Make:	Mitsubishi
Model:	Pajero
Year:	2000
Codes
Chassis Code:	V60 Series (e.g., V63W, V65W, V68W, V73W, V75W, V78W)
Engine Codes Examples:	6G72 (3.0L V6 SOHC/DOHC), 6G74 (3.5L V6 SOHC/DOHC), 4M41 (3.2L DI-D Turbo-Diesel)

Introduction
Market Position
Positioning:	The Mitsubishi Pajero of this era (often referred to as the third generation, though the 2000 model is often a bridge year or late second generation depending on market) was a highly capable, body-on-frame SUV renowned for its off-road prowess and durability. It competed with vehicles like the Toyota Land Cruiser Prado, Nissan Patrol, and Land Rover Discovery.
Competitive Analysis
Key Competitors:	Toyota Land Cruiser Prado, Nissan Patrol, Jeep Grand Cherokee, Ford Explorer, Land Rover Discovery
Key Features
Usp:	Exceptional off-road capability with features like Super Select II 4WD system (on many variants), robust chassis, reliable engines, and comfortable interior for its class.
Target Audience
Audience:	Off-road enthusiasts, families needing versatile transport, adventurers, and those seeking a durable and capable SUV.

Manual Details
Coverage Areas
Market Coverage:	Global (specify regions if known, e.g., North America, Europe, Asia)
Page Count
Page Count Estimated:	1000+
Manual Type
Manual Type:	Full Service Repair Manual / Workshop Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Powertrain:	Engine (mechanical, electrical, fuel, cooling, lubrication, exhaust), Transmission (manual, automatic, transfer case), Drivetrain (front/rear axles, differentials, drive shafts)
Chassis:	Suspension (front/rear independent, solid axle), Steering system, Braking system (disc, drum, ABS), Wheels and Tires
Electrical:	Battery, Charging system, Ignition system, Lighting, Instrumentation, Wiper/Washer system, Power windows/locks, HVAC controls, Audio system, ECU/PCM diagnostics
Body:	Body panels, Doors, Hood, Tailgate, Bumpers, Glass, Interior trim, Seats, Roof
Procedures Included
Maintenance:	Scheduled maintenance, Oil change, Filter replacement, Fluid checks and changes, Spark plug replacement, Belt inspection/replacement
Repair Rebuild:	Engine overhaul, Transmission overhaul, Suspension component replacement, Brake caliper/rotor replacement, Alternator/starter replacement, Radiator replacement, Body panel repair
Diagnostics:	Troubleshooting guides, Symptom-based diagnostics, Electrical circuit testing, DTC (Diagnostic Trouble Code) interpretation and resolution
Technical Specifications:	Torque specifications, Gap measurements, Clearance tolerances, Fluid capacities and types
Technical Depth
Depth:	Comprehensive: Covers from basic maintenance and adjustments to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.

Manual Specifications
File Format
File Format:	PDF
Print Quality
Resolution:	High Resolution (suitable for printing)
Binding Type
Binding Type:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)
Searchability
Search Functionality:	Searchable text within PDF

Engine Specifications
Primary Engine
Engine Option 1:	3.0L V6 SOHC (6G72)
Engine Option 2:	3.5L V6 DOHC (6G74) - often with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on later versions
Engine Option 3:	3.2L 4-Cylinder Turbo-Diesel (4M41 DI-D)
Performance
Horsepower Range Petrol:	Approx. 170-220 HP (depending on engine and market)
Torque Range Petrol:	Approx. 250-300 Nm (depending on engine and market)
Horsepower Diesel:	Approx. 165 HP (4M41)
Torque Diesel:	Approx. 370 Nm (4M41)
Fuel System
Fuel Delivery Petrol:	Multi-point Fuel Injection (MPI)
Fuel Type Diesel:	Direct Injection Turbo-Diesel (DI-D)
Cooling System
Cooling Type:	Water-cooled

Transmission
Standard
Transmission Type Standard:	5-Speed Manual Transmission
Optional
Transmission Type Optional:	4-Speed Automatic Transmission (INVECS-II)
Features
4Wd System:	Super Select II 4WD (with center differential lock, low-range gearing, and modes for 2WD, 4WD High, 4WD Low)
Transfer Case:	2-speed transfer case with electronic or manual engagement

Dimensions
Exterior
Length:	Approx. 4700-4800 mm (depending on variant, e.g., SWB vs LWB)
Width:	Approx. 1850-1870 mm
Height:	Approx. 1850-1900 mm
Wheelbase:	Approx. 2780 mm (LWB), 2450 mm (SWB)
Weights
Curb Weight Range:	Approx. 1900-2200 kg
Gross Vehicle Weight Rating:	Approx. 2600-2900 kg

Safety Features
Ratings
Crash Test Results Era:	Variable by market and specific test agency; likely less robust than modern standards but generally considered safe for its time.
Active Features
Active Safety:	ABS (Anti-lock Braking System), Traction Control (TCL) on some higher trims
Passive Features
Passive Safety:	Driver and front passenger airbags, Seatbelt pretensioners, Reinforced body structure
Off Road Safety
Off Road Features:	Hill Descent Control (HDC) on some models, limited-slip differentials, robust underbody protection.

Technology Features
Infotainment
Infotainment System Type:	Typically basic audio systems with cassette/CD players and AM/FM radio. Higher trims might have premium sound systems (e.g., Rockford Fosgate) or early attempts at touch-screen navigation in later models of this generation.
Driver Assistance
Advanced Features:	Cruise control, climate control (manual or automatic), power adjustable seats (on some trims).
Connectivity
Connectivity Options:	Limited for the era; typically auxiliary inputs for external devices if equipped, but no Bluetooth or smartphone integration.

Maintenance
Service Intervals
Oil Change Interval:	Every 5,000-10,000 km or 6-12 months (refer to manual for specific engine/oil type).
Air Filter Replacement:	Every 20,000-40,000 km or as needed based on conditions.
Spark Plug Replacement Petrol:	Every 60,000-100,000 km (depending on plug type: standard, platinum, iridium).
Timing Belt Replacement:	Critical: Usually every 80,000-100,000 km or 5-7 years for V6 engines (6G7 series). Check manual carefully.
Fluid Specifications
Engine Oil Grade:	API SJ/SL or ACEA A2/A3; Viscosity: 10W-30, 10W-40, 5W-30 (check manual for specific engine and climate).
Coolant Type:	Mitsubishi Genuine Super Long Life Coolant (SLLC) or equivalent (usually Ethylene Glycol based with Organic Acid Technology - OAT).
Transmission Fluid Auto:	Mitsubishi Genuine ATF SP-II M or SP-III (or equivalent Dexron III/Mercon compatible).
Transmission Fluid Manual:	API GL-4 or GL-5 gear oil; Viscosity: 75W-90 or 80W-90.
Brake Fluid Type:	DOT 3 or DOT 4
Known Issues
Common Wear Items:	Ball joints, tie rod ends, wheel bearings (especially with off-road use), fuel pump, catalytic converter, exhaust system corrosion.
Engine Specific Issues:	Timing belt failure (critical preventative maintenance), occasional head gasket issues on higher mileage 6G7 engines, injector issues on DI-D.
Electrical Issues:	Alternator failures, ECU connector corrosion, power window motor failures.

Vehicle History
Brand Heritage
Mitsubishi 4X4 Legacy:	Mitsubishi has a long and successful history in rally racing (Paris-Dakar) and building rugged off-road vehicles, with the Pajero being its flagship SUV.
Model Evolution
Generation Context:	The 2000 model year often falls within the second generation (1991-2000) or is a transition to the third generation (2000-2006). The third generation saw a significant redesign with a unibody construction, independent front suspension, and more advanced electronics.
Production
Manufacturing Locations:	Japan (Okazaki Plant), and licensed production in various international locations.

Awards & Recognition
Recognitions
Off Road Awards:	While specific awards for the 2000 model year might be scarce, the Pajero lineage consistently performed well in events like the Paris-Dakar Rally, earning it a reputation for ruggedness and off-road capability.
Ratings
Consumer Reports Era:	Reviews from the period often praised its off-road ability and durability, while sometimes noting higher fuel consumption compared to car-based SUVs, and ride quality that could be firm.