🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero

Generation:

Third Generation

Chassis Codes:

V63W, V64W, V65W, V68W, V73W, V74W, V75W, V77W, V78W

Market Designations:

Pajero (Global), Montero (North America), Shogun (UK)

👋 Introduction

Segment:

Mid-size body-on-frame SUV, known for off-road capability and durability.

Target Audience:

Off-road enthusiasts, families, individuals seeking a robust and versatile vehicle.

Key Competitors:

Toyota Land Cruiser Prado, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee.

Off Road Capability:

Renowned for its robust chassis, advanced 4WD systems (Super Select II), and excellent ground clearance.

Durability:

Built with rugged components designed for demanding use and longevity.

Versatility:

Suitable for daily commuting, family transport, and serious off-road adventures.

Body Style:

Available in 3-door and 5-door configurations.

📋 Manual Details

Manual Type:

Service and Repair Workshop Manual

Language:

English

Format:

PDF Download

Applicability:

Model Years 2000, 2001, 2002

File Format Details:

Searchable PDF

Page Count:

Estimated 2500+ pages (comprehensive)

📖 Manual Coverage

Engine Mechanical:

Complete overhaul, inspection, repair, and diagnostics for all covered engine variants.

Engine Management:

EFI system, fuel delivery, ignition system, sensors, actuators, emission controls, ECU troubleshooting.

Transmission Manual:

Repair, clutch service, gearbox overhaul, shift mechanism.

Transmission Automatic:

Overhaul, fluid service, valve body diagnostics, torque converter repair, electronic control unit.

Transfer Case:

Service, repair, and diagnostics for Super Select II 4WD system.

Drive Axles Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system, power steering.

Braking System:

Front and rear brakes (disc/drum), ABS system, brake fluid service, caliper and rotor replacement.

Electrical System:

Battery, charging system, starter motor, lighting, accessories, wiring diagrams, fuses, relays.

HVAC System:

Air conditioning, heating, ventilation, blower motor, refrigerant system.

Body Exterior:

Body panel repair, doors, windows, mirrors, bumpers, sunroof, paint codes.

Body Interior:

Seating, dashboard, trim panels, sound deadening, airbags.

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt and hose inspections, lubrication.

Troubleshooting Diagnostics:

Systematic diagnostic procedures, fault code interpretation, symptom-based troubleshooting guides.

Engine Repairs:

Head gasket replacement, piston ring service, valve adjustments, timing belt/chain replacement, component rebuilds.

Transmission Service:

Fluid and filter changes, complete overhaul procedures for both manual and automatic transmissions.

Brake Service:

Pad and rotor replacement, caliper overhaul, bleeding procedure, ABS component replacement.

Electrical Diagnostics:

Wiring harness testing, sensor testing, module diagnosis, charging system troubleshooting.

Bodywork Restoration:

Dent repair, panel replacement, rust prevention, glass replacement.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Depth Level:

Comprehensive from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capabilities:

Detailed diagnostic flowcharts, sensor data interpretation, OBD-II (where applicable) code definitions.

Repair Instructions:

Step-by-step illustrated instructions with torque specifications, clearances, and alignment procedures.

Specifications Data:

Extensive compilation of all technical specifications, tolerances, and capacities.

📊 Manual Specifications

File Type:

PDF

Searchability:

Yes, text-searchable for quick information retrieval.

Printability:

Yes, designed for easy printing of individual sections or the entire manual.

Image Quality:

High-resolution diagrams and photographs.

Document Structure:

Organized into logical chapters and sections for ease of navigation.

⚙️ Engine Specifications

Engine Code V6:

6G72 (3.0L V6 SOHC MPI)

Displacement V6:

2972 cc

Bore X Stroke V6:

91.1 mm x 76.0 mm

Compression Ratio V6:

8.8:1 (approx.)

Horsepower V6:

177 hp @ 5250 rpm (approx.)

Torque V6:

245 Nm @ 4000 rpm (approx.)

Engine Code I4:

4G64 (2.4L SOHC MPI)

Displacement I4:

2351 cc

Horsepower I4:

133 hp @ 5500 rpm (approx.)

Torque I4:

206 Nm @ 2500 rpm (approx.)

Engine Code Diesel:

4M41 (3.2L DOHC DI-D Turbocharged)

Displacement Diesel:

3200 cc

Horsepower Diesel:

170 hp @ 4000 rpm (approx.)

Torque Diesel:

373 Nm @ 2000 rpm (approx.)

Fuel Type:

Unleaded gasoline (3.0L V6, 2.4L I4), Diesel (3.2L DI-D)

Injection Type:

Multi-Point Fuel Injection (MPI) for gasoline, Direct Injection Diesel (DI-D) for diesel.

Fuel Pump Type:

Electric in-tank fuel pump

Cooling Type:

Water-cooled

Emission Standards:

Euro III / EPA (market dependent)

🔧 Transmission

Transmission Type Gasoline Base:

5-speed Manual Transmission (W5A580)

Transmission Type Diesel Base:

5-speed Automatic Transmission (INVECS-II)

Transmission Type Gasoline Optional:

4-speed Automatic Transmission (INVECS-II)

4Wd System:

Super Select II Four-Wheel Drive System with center differential lock and electronic control.

Automatic Transmission Fluid:

DIA QUEEN ATF-SP II M or equivalent (check manual for exact specification)

Manual Transmission Fluid:

API GL-4 or GL-5 SAE 75W-90 (check manual for exact specification)

📐 Dimensions

Length:

4780 mm (approx.)

Width:

1875 mm (approx.)

Height:

1855 mm (approx.)

Wheelbase:

2780 mm (approx.)

Length:

4305 mm (approx.)

Wheelbase:

2500 mm (approx.)

Seating Capacity:

5 or 7 (optional third row)

Cargo Volume:

Variable depending on seating configuration, significant capacity in 5-door models.

Curb Weight:

1800-2100 kg (approx., varies by engine and configuration)

Gross Vehicle Weight Rating:

2500-2800 kg (approx.)

Towing Capacity:

Up to 2500 kg (braked, market dependent)

Ground Clearance:

Approx. 215 mm (unladen, varies by suspension setup)

🛡️ Safety Features

Ancap Rating:

Not extensively rated by ANCAP for this specific generation, but generally considered robust.

NHTSA Rating:

Ratings vary by model year and testing standards; typically mid-range for its era.

ABS:

Standard on most models, Anti-lock Braking System.

Traction Control:

Optional on some models (TCL).

Stability Control:

Rarely standard on this generation.

Airbags:

Driver and front passenger airbags standard; side airbags optional on higher trims.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants.

Body Structure:

Reinforced body structure for improved crashworthiness.

💡 Technology Features

Audio System:

Factory fitted AM/FM radio with CD player, often with cassette tape. Upgraded Rockford Fosgate systems available on higher trims.

Navigation:

Optional GPS navigation system available on some higher-spec models, typically basic in-dash units.

Cruise Control:

Standard on most models.

Parking Sensors:

Not commonly equipped on this generation, typically an aftermarket addition.

Usb Aux Input:

Not available from factory; aftermarket solutions required.

Climate Control Type:

Manual or automatic climate control depending on trim level.

🔧 Maintenance

Engine Oil And Filter Change:

Every 7,500 miles or 6 months, whichever comes first.

Engine Coolant Change:

Every 30,000 miles or 24 months.

Spark Plugs Replacement:

100,000 miles (Iridium type, if equipped); consult manual for exact intervals.

Engine Oil And Filter Change:

Every 5,000 miles or 6 months, whichever comes first (due to diesel engine requirements).

Fuel Filter Replacement:

Every 15,000 miles or 12 months.

Timing Belt Replacement:

Every 60,000 miles or 48 months (for 6G72 V6; diesel may have chain or belt depending on variant - consult manual).

Engine Oil Type Gasoline:

API SJ or higher, SAE 10W-30 or 10W-40 (check owner's manual for exact viscosity based on temperature).

Engine Oil Type Diesel:

API CF-4 or CI-4, SAE 15W-40 or 10W-30 (check owner's manual).

Coolant:

Mitsubishi Super Long Life Coolant (MS-9762) or equivalent (50/50 mix with distilled water).

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Dexron IIE or equivalent (check manual).

Radiator Leaks:

Prone to radiator leaks over time, especially after high mileage or in hot climates.

Differential Noise:

Rear differential bearing wear can cause noise or vibration, particularly on higher mileage vehicles.

Exhaust Manifold Cracks:

Cracked exhaust manifolds are a known issue on V6 gasoline engines.

Transmission Shifting:

Automatic transmission shifting issues can arise from worn solenoids or low fluid levels.

ABS Sensor Failure:

ABS wheel speed sensor failure can trigger ABS warning lights.

📚 Vehicle History

Mitsubishi Off Road Legacy:

Mitsubishi has a long and successful history in off-road motorsport, notably the Dakar Rally, with the Pajero nameplate being synonymous with this heritage.

Third Generation Introduction:

The third generation Pajero debuted in late 1999 (for the 2000 model year), marking a significant departure with its monocoque (unibody) chassis with a built-in ladder frame, offering improved on-road manners while retaining off-road prowess.

Design Changes:

Distinctive styling with integrated body and chassis, independent front suspension (replacing torsion bars), and a more car-like interior.

Manufacturing Locations:

Primary production in Japan (Okazaki Plant); also produced in other global facilities under license or through joint ventures.

Production Years For Generation:

1999/2000 - 2006

🏆 Awards & Recognition

Dakar Rally Success:

While the third generation continued the Pajero's legacy, its most significant motorsport accolades were achieved by earlier generations in events like the Dakar Rally, cementing its off-road reputation.

Consumer Reviews:

Generally well-received for its off-road capabilities and durability, though some noted average on-road comfort and fuel economy compared to unibody competitors.