🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero

Generation:

Third Generation (NM)

Model Years Covered:

2000, 2001, 2002

Chassis Code Prefix:

V

👋 Introduction

Vehicle Segment:

Full-size SUV, Body-on-frame construction, known for off-road capability and durability.

Key Competitors:

Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Ford Explorer, Chevrolet TrailBlazer.

Off Road Prowess:

Renowned for its robust chassis, advanced Super Select 4WD system, and good ground clearance.

Durability:

Built with a reputation for long-term reliability and ability to withstand demanding conditions.

Comfort And Practicality:

Offers a comfortable ride for its class, spacious interior, and practical cargo space.

📋 Manual Details

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

PDF Download

Page Count Estimated:

1500+

Intended User:

Professional Technicians and Advanced DIY Enthusiasts

📖 Manual Coverage

Engine:

All gasoline and diesel engine variants, including troubleshooting, diagnosis, disassembly, assembly, and specifications.

Transmission:

Both automatic and manual transmissions, including removal, installation, internal component repair, fluid specifications, and control systems.

Drivetrain:

Four-wheel drive (4WD) system (Super Select), transfer case, front and rear differentials, driveshafts, and CV joints.

Brakes:

Front and rear brake systems (disc/drum or disc/disc), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and parking brake.

Suspension:

Front independent suspension (double wishbone), rear multi-link suspension, shock absorbers, springs, and bushings.

Steering:

Power steering system, steering gear, steering column, and associated components.

Electrical:

Complete electrical system, including battery, charging system, ignition, lighting, starting system, and all accessory circuits.

Cooling System:

Radiator, water pump, thermostat, cooling fan, and HVAC integration.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel lines, and emissions control systems (EVAP).

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, and pipes.

HVAC:

Heating, Ventilation, and Air Conditioning systems, including refrigerant, controls, and components.

Body And Chassis:

Body panels, doors, hood, tailgate, chassis components, corrosion protection, and structural repairs.

Interior:

Seats, dashboard, trim panels, airbags, seatbelts, and interior electronics.

Diagnostics:

OBD-II (On-Board Diagnostics II) fault codes, diagnostic procedures, and troubleshooting charts.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and brake inspections.

Engine Repair:

Engine disassembly and reassembly, cylinder head service, piston and connecting rod installation, crankshaft bearing replacement.

Transmission Overhaul:

Complete overhaul procedures for both automatic and manual transmissions, including clutch pack replacement, valve body diagnosis, and gearset inspection.

Brake System Service:

Brake pad and rotor replacement, caliper service, brake line bleeding, ABS component testing and replacement.

Suspension And Steering Repair:

Ball joint replacement, strut and shock absorber installation, power steering pump and rack replacement.

Electrical Troubleshooting:

Wiring diagrams, component testing, diagnostic procedures for common electrical faults.

Body And Trim Removal:

Procedures for removing and reinstalling body panels, interior trim, bumpers, and glass.

Air Conditioning Service:

Refrigerant recovery and recharge, component replacement, leak detection.

Diagnostic Troubleshooting:

Step-by-step guides for diagnosing and resolving common and complex vehicle issues based on symptoms.

Depth Of Information:

Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds.

Diagnostic Capabilities:

Advanced: Includes detailed diagnostic procedures, sensor data interpretation, and fault code explanations.

Repair Accuracy:

Factory-level: Utilizes original manufacturer procedures, specifications, and torque values.

Diagram Quality:

High-resolution: Features clear, detailed diagrams, schematics, and illustrations for component identification and assembly.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval.

Printability:

Printable pages for in-depth workshop use.

Digital Access:

Instant download for immediate access.

Clarity:

Exceptional clarity in text and diagrams.

Binding:

N/A (Digital PDF)

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Code Gasoline:

6G72 (3.0L V6 SOHC), 6G74 (3.5L V6 SOHC/DOHC)

Engine Code Diesel:

4M41 (3.2L 4-cylinder Common Rail Turbo Diesel)

3.0L V6 (6G72) Power Output:

Approx. 177-190 hp (depending on configuration)

3.5L V6 (6G74) Power Output:

Approx. 200-235 hp (depending on configuration)

3.2L Turbo Diesel (4M41) Power Output:

Approx. 165-175 hp

Gasoline Injection:

Multi-point Fuel Injection (MPI)

Diesel Injection:

Common Rail Direct Injection (CRDI) for 4M41

Fuel Type Gasoline:

Unleaded gasoline

Fuel Type Diesel:

Diesel fuel

🔧 Transmission

Transmission Options:

5-speed manual, 4-speed automatic, 5-speed automatic (depending on engine and trim)

Transmission Type:

Selectable 4WD with low-range transfer case (Super Select 4WD II).

Transmission Features:

Includes electronic control for automatic transmissions and manual locking hubs for manual transmissions.

📐 Dimensions

Wheelbase:

Approx. 2780 mm (109.4 inches)

Length:

Approx. 4730-4745 mm (186.2-186.8 inches)

Width:

Approx. 1870-1895 mm (73.6-74.6 inches)

Height:

Approx. 1855-1910 mm (73.0-75.2 inches)

Curb Weight:

Approx. 1900-2100 kg (4189-4630 lbs)

Gross Vehicle Weight Rating:

Varies by configuration, typically around 2500-2700 kg (5512-5952 lbs)

🛡️ Safety Features

Crash Test Results:

Refer to NHTSA/IIHS for specific model year and trim ratings. Generally considered robust for its era.

ABS:

Standard Anti-lock Braking System (ABS)

Ebd:

Available Electronic Brakeforce Distribution (EBD)

Traction Control:

Optional Traction Control System (TCS)

Airbags:

Driver and front passenger airbags standard. Side airbags optional on some trims.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants.

Body Structure:

Reinforced impact zones and a robust body-on-frame construction.

💡 Technology Features

Audio System:

Factory-installed AM/FM stereo with CD player, and premium audio options on higher trims.

Navigation:

Optional factory navigation system available on some models.

Cruise Control:

Standard on most models.

Parking Sensors:

Not commonly available on this generation; aftermarket solutions are more prevalent.

Connectivity Options:

Limited by modern standards; primarily auxiliary input for audio on some later models.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions. Consult manual for specific recommendations.

Engine Oil Filter Replacement:

Recommended with every oil change.

Transmission Fluid Change:

Automatic: Typically every 30,000-60,000 miles (48,000-96,000 km). Manual: Less frequent, check manual.

Coolant Replacement:

Typically every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.

Spark Plug Replacement Gasoline:

Varies by plug type; typically 60,000-100,000 miles (96,000-160,000 km).

Engine Oil Type Gasoline:

API SG/SH or SJ, ILSAC GF-2 or GF-3. Viscosity typically 10W-30 or 5W-30. Refer to manual for exact specification.

Engine Oil Type Diesel:

API CF-4/CG-4 or CH-4, ACEA B2/B3. Viscosity typically 5W-40 or 10W-40. Refer to manual for exact specification.

Automatic Transmission Fluid:

Diamond ATF SP-III or equivalent ATF meeting Mitsubishi specification.

Manual Transmission Fluid:

GL-4 gear oil, typically 75W-90. Refer to manual for specific grade.

Coolant:

Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (LLC) recommended.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Dexron III ATF or equivalent power steering fluid.

Common Wear Items:

Suspension bushings, ball joints, tie rod ends, exhaust components due to age and off-road use.

Diesel Engine Considerations:

4M41 can be sensitive to fuel quality and maintenance. Turbocharger and EGR system can require attention.

Automatic Transmission Quirks:

Some reports of transmission control issues or torque converter problems if not properly maintained.

Cooling System Maintenance:

Regular flushing is important to prevent corrosion and blockages, especially in hard water areas.

Electrical Gremlins:

As with any vehicle of this age, minor electrical issues related to aging wiring harnesses or connectors can occur.

📚 Vehicle History

Mitsubishi Off Road Legacy:

Mitsubishi has a long and storied history in off-road racing, notably with the Pajero's success in the Dakar Rally, contributing to its robust reputation.

Third Generation Introduction:

The NM Pajero (launched in 1999/2000) represented a significant redesign from the second generation, featuring a monocoque chassis with integrated ladder frame (unibody construction) for improved on-road manners and safety, while retaining significant off-road capability.

Nm Updates:

Minor updates during this period included powertrain refinements, feature additions, and cosmetic tweaks.

Manufacturing Location:

Primarily manufactured in Japan by Mitsubishi Motors.

Production Period:

Third generation (NM) produced from 1999 to 2006.

🏆 Awards & Recognition

Dakar Rally Success:

The Pajero lineage is synonymous with Dakar Rally victories, cementing its reputation as a formidable off-roader. While not specific to the NM model, this heritage influences its perception.

Off Road Magazine Awards:

Often praised by off-road publications for its capability and durability.

Consumer Satisfaction:

Generally positive consumer reviews, especially from owners who value its off-road prowess and reliability.