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2000-2002 Mitsubishi Pajero Nm Service Repair Workshop Manual Download PDF

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This manual covers the Pajero, Third Generation (NM), produced for the model years 2000, 2001, and 2002. Known for its robust body-on-frame construction and exceptional off-road capability, the Pajero is...
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2000-2002 Mitsubishi Pajero Nm Service Repair Workshop Manual Download PDF2000-2002 Mitsubishi Pajero Nm Service Repair Workshop Manual Download PDF2000-2002 Mitsubishi Pajero Nm Service Repair Workshop Manual Download PDF2000-2002 Mitsubishi Pajero Nm Service Repair Workshop Manual Download PDF
This manual covers the Pajero, Third Generation (NM), produced for the model years 2000, 2001, and 2002. Known for its robust body-on-frame construction and exceptional off-road capability, the Pajero is a full-size SUV that has earned a reputation for durability and reliability, often competing with models like the Toyota Land Cruiser Prado and Nissan Patrol. Its engineering prioritizes both demanding off-road performance, facilitated by its advanced Super Select 4WD system, and a comfortable, practical experience for everyday use, making it a versatile choice for adventurers and families alike. This comprehensive Factory Service Repair Workshop Manual in English provides detailed guidance for professional technicians and advanced DIY enthusiasts. It covers all essential aspects of the vehicle, including in-depth engine and transmission repair, drivetrain and suspension servicing, brake and electrical system diagnostics, and HVAC maintenance. The manual offers factory-level repair accuracy, detailed troubleshooting procedures, and high-resolution diagrams to assist in routine maintenance, complex repairs, and overall vehicle upkeep, ensuring optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Pajero
Generation:
Third Generation (NM)
Model Years Covered:
2000, 2001, 2002
Codes
Chassis Code Prefix:
V
👋 Introduction
Market Position
Vehicle Segment:
Full-size SUV, Body-on-frame construction, known for off-road capability and durability.
Competitive Analysis
Key Competitors:
Toyota Land Cruiser Prado, Nissan Patrol, Land Rover Discovery, Ford Explorer, Chevrolet TrailBlazer.
Key Features
Off Road Prowess:
Renowned for its robust chassis, advanced Super Select 4WD system, and good ground clearance.
Durability:
Built with a reputation for long-term reliability and ability to withstand demanding conditions.
Comfort And Practicality:
Offers a comfortable ride for its class, spacious interior, and practical cargo space.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count Estimated:
1500+
Intended User:
Professional Technicians and Advanced DIY Enthusiasts
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel engine variants, including troubleshooting, diagnosis, disassembly, assembly, and specifications.
Transmission:
Both automatic and manual transmissions, including removal, installation, internal component repair, fluid specifications, and control systems.
Drivetrain:
Four-wheel drive (4WD) system (Super Select), transfer case, front and rear differentials, driveshafts, and CV joints.
Brakes:
Front and rear brake systems (disc/drum or disc/disc), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and parking brake.
Suspension:
Front independent suspension (double wishbone), rear multi-link suspension, shock absorbers, springs, and bushings.
Steering:
Power steering system, steering gear, steering column, and associated components.
Electrical:
Complete electrical system, including battery, charging system, ignition, lighting, starting system, and all accessory circuits.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and HVAC integration.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, and emissions control systems (EVAP).
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and pipes.
HVAC:
Heating, Ventilation, and Air Conditioning systems, including refrigerant, controls, and components.
Body And Chassis:
Body panels, doors, hood, tailgate, chassis components, corrosion protection, and structural repairs.
Interior:
Seats, dashboard, trim panels, airbags, seatbelts, and interior electronics.
Diagnostics:
OBD-II (On-Board Diagnostics II) fault codes, diagnostic procedures, and troubleshooting charts.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and brake inspections.
Engine Repair:
Engine disassembly and reassembly, cylinder head service, piston and connecting rod installation, crankshaft bearing replacement.
Transmission Overhaul:
Complete overhaul procedures for both automatic and manual transmissions, including clutch pack replacement, valve body diagnosis, and gearset inspection.
Brake System Service:
Brake pad and rotor replacement, caliper service, brake line bleeding, ABS component testing and replacement.
Suspension And Steering Repair:
Ball joint replacement, strut and shock absorber installation, power steering pump and rack replacement.
Electrical Troubleshooting:
Wiring diagrams, component testing, diagnostic procedures for common electrical faults.
Body And Trim Removal:
Procedures for removing and reinstalling body panels, interior trim, bumpers, and glass.
Air Conditioning Service:
Refrigerant recovery and recharge, component replacement, leak detection.
Diagnostic Troubleshooting:
Step-by-step guides for diagnosing and resolving common and complex vehicle issues based on symptoms.
Technical Depth
Depth Of Information:
Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced: Includes detailed diagnostic procedures, sensor data interpretation, and fault code explanations.
Repair Accuracy:
Factory-level: Utilizes original manufacturer procedures, specifications, and torque values.
Diagram Quality:
High-resolution: Features clear, detailed diagrams, schematics, and illustrations for component identification and assembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for in-depth workshop use.
Digital Access:
Instant download for immediate access.
Print Quality
Clarity:
Exceptional clarity in text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
6G72 (3.0L V6 SOHC), 6G74 (3.5L V6 SOHC/DOHC)
Engine Code Diesel:
4M41 (3.2L 4-cylinder Common Rail Turbo Diesel)
Performance
3.0L V6 (6G72) Power Output:
Approx. 177-190 hp (depending on configuration)
3.5L V6 (6G74) Power Output:
Approx. 200-235 hp (depending on configuration)
3.2L Turbo Diesel (4M41) Power Output:
Approx. 165-175 hp
Fuel System
Gasoline Injection:
Multi-point Fuel Injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CRDI) for 4M41
Fuel Type Gasoline:
Unleaded gasoline
Fuel Type Diesel:
Diesel fuel
🔧 Transmission
Standard
Transmission Options:
5-speed manual, 4-speed automatic, 5-speed automatic (depending on engine and trim)
Optional
Transmission Type:
Selectable 4WD with low-range transfer case (Super Select 4WD II).
Features
Transmission Features:
Includes electronic control for automatic transmissions and manual locking hubs for manual transmissions.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2780 mm (109.4 inches)
Length:
Approx. 4730-4745 mm (186.2-186.8 inches)
Width:
Approx. 1870-1895 mm (73.6-74.6 inches)
Height:
Approx. 1855-1910 mm (73.0-75.2 inches)
Weights
Curb Weight:
Approx. 1900-2100 kg (4189-4630 lbs)
Gross Vehicle Weight Rating:
Varies by configuration, typically around 2500-2700 kg (5512-5952 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to NHTSA/IIHS for specific model year and trim ratings. Generally considered robust for its era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Available Electronic Brakeforce Distribution (EBD)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional on some trims.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants.
Body Structure:
Reinforced impact zones and a robust body-on-frame construction.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player, and premium audio options on higher trims.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Not commonly available on this generation; aftermarket solutions are more prevalent.
Connectivity
Connectivity Options:
Limited by modern standards; primarily auxiliary input for audio on some later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions. Consult manual for specific recommendations.
Engine Oil Filter Replacement:
Recommended with every oil change.
Transmission Fluid Change:
Automatic: Typically every 30,000-60,000 miles (48,000-96,000 km). Manual: Less frequent, check manual.
Coolant Replacement:
Typically every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.
Spark Plug Replacement Gasoline:
Varies by plug type; typically 60,000-100,000 miles (96,000-160,000 km).
Fluid Specifications
Engine Oil Type Gasoline:
API SG/SH or SJ, ILSAC GF-2 or GF-3. Viscosity typically 10W-30 or 5W-30. Refer to manual for exact specification.
Engine Oil Type Diesel:
API CF-4/CG-4 or CH-4, ACEA B2/B3. Viscosity typically 5W-40 or 10W-40. Refer to manual for exact specification.
Automatic Transmission Fluid:
Diamond ATF SP-III or equivalent ATF meeting Mitsubishi specification.
Manual Transmission Fluid:
GL-4 gear oil, typically 75W-90. Refer to manual for specific grade.
Coolant:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (LLC) recommended.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron III ATF or equivalent power steering fluid.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, tie rod ends, exhaust components due to age and off-road use.
Diesel Engine Considerations:
4M41 can be sensitive to fuel quality and maintenance. Turbocharger and EGR system can require attention.
Automatic Transmission Quirks:
Some reports of transmission control issues or torque converter problems if not properly maintained.
Cooling System Maintenance:
Regular flushing is important to prevent corrosion and blockages, especially in hard water areas.
Electrical Gremlins:
As with any vehicle of this age, minor electrical issues related to aging wiring harnesses or connectors can occur.
📚 Vehicle History
Brand Heritage
Mitsubishi Off Road Legacy:
Mitsubishi has a long and storied history in off-road racing, notably with the Pajero's success in the Dakar Rally, contributing to its robust reputation.
Model Evolution
Third Generation Introduction:
The NM Pajero (launched in 1999/2000) represented a significant redesign from the second generation, featuring a monocoque chassis with integrated ladder frame (unibody construction) for improved on-road manners and safety, while retaining significant off-road capability.
Nm Updates:
Minor updates during this period included powertrain refinements, feature additions, and cosmetic tweaks.
Production
Manufacturing Location:
Primarily manufactured in Japan by Mitsubishi Motors.
Production Period:
Third generation (NM) produced from 1999 to 2006.
🏆 Awards & Recognition
Recognitions
Dakar Rally Success:
The Pajero lineage is synonymous with Dakar Rally victories, cementing its reputation as a formidable off-roader. While not specific to the NM model, this heritage influences its perception.
Off Road Magazine Awards:
Often praised by off-road publications for its capability and durability.
Ratings
Consumer Satisfaction:
Generally positive consumer reviews, especially from owners who value its off-road prowess and reliability.
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