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Mitsubishi RVR 1998 1999 2000 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: RVR Generation: 1st Generation (1991-2002), specifically the later facelift models. Body Style: Compact Crossover SUV / MPV. Codes Chassis Codes: N11W, N21W, N23W,...
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Mitsubishi RVR 1998 1999 2000 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
RVR
Generation:
1st Generation (1991-2002), specifically the later facelift models.
Body Style:
Compact Crossover SUV / MPV.
Codes
Chassis Codes:
N11W, N21W, N23W, N25W, N28W, N33W, N34W, N38W, N43W (Specific to model years 1998-2000 variants).
👋 Introduction
Market Position
Positioning:
The Mitsubishi RVR (also known as the Mitsubishi Space Runner or Mitsubishi Nimbus in some markets) was a compact multi-purpose vehicle (MPV) or crossover SUV known for its practicality, flexible interior, and often available all-wheel-drive system. It competed with vehicles like the Toyota Ipsum/Picnic, Nissan R'nessa, and Honda Stream.
Competitive Analysis
Key Competitors:
Toyota Ipsum/Picnic, Nissan R'nessa, Honda Stream, Mazda MPV (earlier generations).
Key Features
Unique Selling Points:
Its ability to combine family MPV practicality with SUV styling and capability. The 'Active Field Explorer' name highlighted its adventurous intent. Available 4WD and versatile seating arrangements were key features.
📋 Manual Details
Coverage Areas
Applicable Years:
1998, 1999, 2000
Market Regions:
Primarily Japanese Domestic Market (JDM) and potentially export markets where RVR was sold under various names (e.g., Mitsubishi Space Runner in some regions).
Page Count
Total Pages:
1200
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, internal components, cylinder head, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system.
Engine Management:
Fuel injection system, ignition system, emission control systems, sensors, actuators, ECU (Engine Control Unit) diagnostics.
Transmission Manual:
Manual transmission operation, disassembly, assembly, gear selection, clutch system, drive shafts.
Transmission Automatic:
Automatic transmission operation, hydraulic control, torque converter, valve body, transmission fluid, solenoids, electronic control.
Drivetrain:
Four-wheel drive (4WD) system, transfer case, differentials (front and rear), propeller shafts, CV joints.
Suspension:
Front suspension (MacPherson strut), rear suspension (multi-link or trailing arm), shock absorbers, springs, control arms, bushings, alignment procedures.
Steering:
Power steering system, steering rack, tie rods, steering column, universal joints, steering angle sensor.
Brakes:
Front and rear disc brakes, brake calipers, brake pads, brake rotors, hydraulic system, master cylinder, brake booster, ABS (Anti-lock Braking System) components and diagnostics.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams.
Body And Chassis:
Body panel removal and installation, doors, hood, tailgate, interior trim, underbody components, structural elements.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, compressor, condenser, evaporator, refrigerant, controls, cabin air filter.
Safety Systems:
Airbag system (SRS) components, diagnostics, and precautions, seat belts.
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for common issues, fault code interpretation.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Adjustment:
Wheel alignment, brake adjustments, clutch adjustment, idle speed adjustment.
Diagnostics:
On-board diagnostics (OBD) information, sensor testing, actuator testing, electrical circuit testing.
Technical Depth
Depth:
Comprehensive from basic maintenance to major component overhaul and diagnostics.
Detail Level:
Detailed explanations, pictorial diagrams, exploded views, and photographs guide through procedures.
Special Tools:
References to specific Mitsubishi special service tools (SST) with illustrations of their use.
Specifications:
Torque specifications, wear limits, fluid capacities, electrical values, diagnostic data.
📊 Manual Specifications
File Format
Quality:
High quality, printable pages, zoomable for detail.
Searchability:
Assumed to be searchable if the PDF is text-based, not image-based.
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
Digital (PDF), No physical binding.
Paper Type
Paper:
Not applicable (digital format).
Compatibility
Os Compatibility:
Windows, Mac, Linux OS.
Software Requirement:
Adobe Reader (or compatible PDF viewer).
⚙️ Engine Specifications
Primary Engine
Engine Codes:
4G63 (2.0L SOHC/DOHC), 4G64 (2.4L SOHC).
Performance
Horsepower Range:
Approximately 135-150 hp for 2.0L, 140-165 hp for 2.4L (Varies by specific engine variant and tune).
Torque Range:
Approximately 175-200 Nm for 2.0L, 200-220 Nm for 2.4L.
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI).
Engine Features
Engine Layout:
Inline-4 Cylinder.
Aspiration:
Naturally Aspirated (Turbocharged variants may exist for certain JDM trims, but not explicitly mentioned for this year range's core models).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (likely for base models).
Optional
Optional Transmission:
4-speed Automatic Transmission with electronic control.
Features
AWD System:
Available 'Active Y-AWC' (Advanced All-Wheel Control) or simpler 4WD systems, depending on trim. This often included viscous coupling or electronically controlled clutch packs.
📐 Dimensions
Exterior
Length:
Approximately 4,370-4,410 mm (Varies by specific configuration).
Width:
Approximately 1,740-1,760 mm.
Height:
Approximately 1,610-1,650 mm.
Weights
Curb Weight:
Approximately 1,450-1,600 kg (Varies by engine, drivetrain, and trim).
🛡️ Safety Features
Ratings
Crash Test Data:
Likely subject to JDM testing standards of the era. Specific Euro NCAP or NHTSA ratings for this specific model and year range are not widely documented but would be expected to be average for its class at the time.
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard or optional depending on trim.
Passive Features
Airbags:
Driver and passenger front airbags standard.
Seat Belts:
Three-point seat belts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player with optional CD player. Speaker configurations varied by trim level.
User Interface:
Basic dashboard layout with physical controls for climate and audio. No advanced touchscreens or digital displays typical of modern vehicles.
Driver Assistance
Cruise Control:
Optional cruise control system on higher trim levels.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity. Optional dealer-installed hands-free kits might have been available.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions and oil type specified.
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Around 40,000-60,000 km (24,000-36,000 miles) for standard plugs, potentially longer for iridium/platinum plugs.
Fluid Specifications
Engine Oil:
Likely API SG/SH or higher, viscosity grades like 10W-30 or 5W-30, depending on climate and specific engine variant. Manual will provide exact specs.
Transmission Fluid Atf:
Specific Mitsubishi ATF-SPII or equivalent for automatic transmissions. Manual will specify exact type and capacity.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Problems:
Due to age, potential issues include worn suspension bushings, catalytic converter degradation, minor oil leaks from gaskets/seals, and automatic transmission solenoid issues. Early signs of rust on the underbody might also be present depending on climate.
Specific Components:
The 4G6 series engines are generally robust, but timing belt maintenance (if applicable to the specific engine variant) is critical. 4WD system maintenance, particularly fluid changes in the transfer case and differentials, is important.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi has a history of producing versatile and capable vehicles, often with a focus on compact and practical designs. The RVR concept continued this by blending SUV and MPV attributes.
Model Evolution
First Generation:
The RVR was first introduced in 1991, based on the Mitsubishi Chariot platform. The models covered by this manual (1998-2000) represent later iterations of this first-generation model, likely with styling and feature updates.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Mitsubishi Motors Corporation.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
While specific major awards for the 1998-2000 RVR are not prominently documented, it was generally well-received in its segment for practicality and its unique blend of MPV and SUV characteristics, particularly in its home market of Japan.
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