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Mitsubishi Space Star 2003 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Year: 2003 Market Designation: Global (with regional variations, often referred to as Mitsubishi Carisma/Dacia Logan in some markets) Codes Chassis Code...
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UGS: 81553
Mitsubishi Space Star 2003 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Year:
2003
Market Designation:
Global (with regional variations, often referred to as Mitsubishi Carisma/Dacia Logan in some markets)
Codes
Chassis Code Prefix:
DB
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Hatchback
Target Audience:
Families, individuals seeking practical and versatile transportation
Competitive Analysis
Key Competitors:
Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV (Golf Plus), Fiat Multipla
Key Features
Versatility:
Spacious interior with flexible seating arrangements, practical for families and cargo
Design Philosophy:
Compact exterior dimensions with maximized interior space, often referred to as a 'tall boy' design
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Bodywork, Diagnostics, Maintenance
Secondary Coverage:
Troubleshooting, Wiring Diagrams, Specifications
Page Count
Estimated Page Count:
Extensive (typically 1500-3000+ pages for a full service manual)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, pistons, crankshaft, timing belt/chain, lubrication system, cooling system, exhaust system, fuel system components (injectors, pump, lines), emission control systems
Engine Management:
ECU diagnostics, sensors (MAP, TPS, O2, ECT, CKP, CMP), actuators (idle control, EVAP), ignition system (coils, plugs), fuel injection control
Transmission Manual:
Clutch system, gearbox overhaul, gear shift linkage, input/output shafts, synchronizers
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, planetary gear sets, transmission control module (TCM) diagnostics
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differential components
Suspension:
Front suspension (MacPherson struts, control arms, sway bar), rear suspension (torsion beam or multi-link depending on variant), shock absorbers, coil springs, bushings
Steering:
Power steering system (hydraulic pump, rack and pinion, steering column), steering angle sensor
Brakes:
Front disc brakes, rear drum or disc brakes, ABS system (hydraulic modulator, wheel speed sensors), brake fluid specifications, bleeding procedures
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), horn, wipers, power windows, central locking
HVAC:
Air conditioning system (compressor, refrigerant, condenser, evaporator), heating system, climate control module, blower motor
Body And Trim:
Exterior body panels (doors, hood, trunk, fenders), interior trim panels, bumpers, glass replacement, seals
Safety Systems:
Airbag system (SRS module, impact sensors, airbag units), seat belt pre-tensioners
Procedures Included
Maintenance:
Oil changes, filter replacements, coolant flush, brake fluid replacement, spark plug replacement, belt inspection/replacement, tire rotation
Repair:
Engine component replacement, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, radiator replacement, headlight/taillight bulb replacement, power window motor replacement
Diagnostics:
OBD-II troubleshooting, symptom-based diagnostics, electrical circuit testing, component testing (sensors, actuators), pressure testing (fuel, coolant)
Rebuilds:
Engine rebuilds, transmission rebuilds, carburetor rebuild (if applicable for specific markets/engines)
Installation:
Component installation (e.g., alternator, starter motor, catalytic converter), accessory installation
Technical Depth
Depth:
Comprehensive (from basic maintenance to full component rebuilds and advanced electrical diagnostics)
Audience Focus:
Professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable (depending on PDF creation process)
Print Quality
Printability:
Full Printable
Illustration Clarity:
Detailed illustrations, drawings, and photos; enlarged inset views
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Software Requirements
PDF Reader:
Adobe PDF Reader (or compatible)
Unarchiving Tool:
WinRAR (or compatible)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Example 1:
4G13 (1.3L)
Engine Code Example 2:
4G15 (1.5L)
Engine Code Example 3:
4G93 (1.8L GDI/MPI)
Engine Code Example 4:
4G94 (2.0L GDI/MPI)
Engine Type:
Inline 4-cylinder, DOHC (Double Overhead Camshaft) or SOHC (Single Overhead Camshaft)
Performance
Horsepower Range:
Approximately 75 hp (1.3L) to 135 hp (2.0L GDI)
Torque Range:
Approximately 120 Nm (1.3L) to 180 Nm (2.0L GDI)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) for some variants
Fuel Type:
Unleaded Gasoline
Emissions
Emission Standard:
Euro 3 / LEV (depending on market)
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual Transmission
Optional
Transmission Type 2:
4-speed Automatic Transmission (INVECS-II)
Features
Torque Converter Lock-Up:
Present on automatic transmissions for improved fuel economy
📐 Dimensions
Exterior
Length:
Approx. 4,170 mm (164.2 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,550 mm (61.0 in)
Wheelbase:
Approx. 2,600 mm (102.4 in)
Interior
Passenger Capacity:
5 Seaters
Cargo
Cargo Volume:
Variable, with folding rear seats (approx. 370-430 liters behind rear seats, expandable)
Weights
Curb Weight Range:
Approx. 1,100 kg to 1,300 kg (2,425 lbs to 2,866 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3-star (typical for this era, but can vary by specific test and equipment)
Active Features
ABS:
Anti-lock Braking System (Standard on most models)
Ebd:
Electronic Brake-force Distribution (often paired with ABS)
Passive Features
Airbags:
Driver and front passenger airbags standard. Optional side airbags.
Seatbelts:
Pre-tensioner seatbelts for front occupants
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, often with optional CD changer. Basic speaker setup.
Navigation:
Rarely equipped, potentially an optional dealer-fitted system
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Bluetooth:
Not available from factory
Usb:
Not available from factory
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 15,000 km (9,300 miles) or 12 months, whichever comes first (check specific manual)
Air Filter:
Every 30,000 km (18,600 miles) or 24 months
Spark Plugs:
Every 45,000 km (28,000 miles) for standard plugs, or 90,000 km (56,000 miles) for iridium plugs (check type)
Timing Belt:
Every 90,000 km (56,000 miles) or 5 years (critical item for interference engines)
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ, ACEA A2 or A3. Viscosity: 5W-30, 5W-40, 10W-40 (refer to manual for specific engine and temperature range)
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically green or blue (consult manual for exact specification, e.g., Mitsubishi DiaQueen SUPER long life coolant)
Brake Fluid:
DOT 3 or DOT 4 (refer to manual)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 75W-85 (check manual for specific gearbox)
Transmission Fluid Automatic:
Mitsubishi DiaQueen ATF SP-III (or equivalent)
Known Issues
Engine:
Timing belt failure if not replaced on schedule (interference engine), occasional oil leaks from seals, idle control valve issues
Suspension:
Wear in front control arm bushings and ball joints, worn rear torsion beam bushings
Electrical:
Faulty window regulators, intermittent central locking issues, dashboard warning light illumination (e.g., ABS, engine)
HVAC:
Leaky AC pipes, faulty blower motor resistor
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation
Model Evolution
Platform:
Shared platform with Mitsubishi Carisma, and also related to the platform used for the first generation Renault Scenic
Production
Production Period:
1999-2005 (First Generation)
Manufacturing Location:
Born, Netherlands (NedCar plant)
🏆 Awards & Recognition
Recognitions
Awards:
No widely publicized major awards for this specific model year, primarily known for its practicality and value in its segment.
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