Mitsubishi Space Star 2002 Full Service Repair Manual

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UGS: 81552

Mots clés: 2002 Car Cars Mitsubishi Space Gear Space Star

Variantes de produits

Description

This manual covers the Space Star, a compact MPV produced for the 2002 model year, known for its spacious and flexible interior, practical design for families, and fuel-efficient engines. Available in North America and Europe under the DG/DA series chassis codes, this vehicle offered a range of engine options, including 1.3L, 1.6L, and a 1.9L diesel in Europe, and a 2.4L in North America, with horsepower typically ranging from 75 to 135 hp. Its engineering quality and reliability are characteristic of the automotive legacy, making it a competitive choice within its segment. This comprehensive Service and Repair Manual provides detailed information for the maintenance, diagnosis, and repair of the Space Star. It covers all major vehicle systems, including the engine, transmission, brakes, electrical systems, suspension, steering, HVAC, and bodywork. The manual includes step-by-step repair instructions, troubleshooting guides, wiring diagrams, and torque specifications, offering professional technician-level depth suitable for both DIY mechanics and professional technicians. Its purpose is to ensure the longevity and optimal performance of your vehicle through accurate and thorough guidance.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Space Star

Year:

Codes

Chassis Code General:

DG/DA series (North America/Europe)

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV / Minivan

Competitive Analysis

Competitors 2002:

Opel/Vauxhall Zafira, Renault Scénic, Ford Focus C-Max (emerging), Fiat Multipla

Key Features

Key Selling Points:

Spacious and flexible interior, practical for families, fuel-efficient engines

📋 Manual Details

Coverage Areas

Coverage Scope:

Full Service Repair

Page Count

Estimated Page Count:

Extensive (specific count not provided, but implied to be comprehensive)

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinRAR

Compatibility:

Windows and Mac OS

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive repair, diagnostics, and maintenance

Transmission:

Repair, diagnostics, and maintenance for both automatic and manual transmissions

Brakes:

Service, repair, and troubleshooting of braking systems (including ABS if equipped)

Electrical:

Detailed troubleshooting, wiring diagrams, and component diagnosis

Suspension Steering:

Repair and maintenance procedures

Bodywork:

Repair and refurbishment procedures

HVAC:

Diagnosis and repair of heating, ventilation, and air conditioning systems

Fuel System:

Maintenance and repair of fuel delivery and management systems

Exhaust System:

Service and replacement procedures

Cooling System:

Maintenance and repair of engine cooling components

Engine Management:

ECU diagnostics, sensor data, emission control systems

Chassis:

Body structure, frame components, suspension geometry

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Repair:

Detailed step-by-step repair instructions for all major components

Rebuild:

Comprehensive rebuild procedures for engine and transmission

Refurbish:

Procedures for restoring worn or damaged components

Diagnostics:

Systematic troubleshooting and diagnostic procedures

Wiring Diagrams:

Detailed electrical wiring schematics

Torque Specifications:

Essential torque values for assembly and disassembly

Troubleshooting:

Dedicated troubleshooting guides for common and complex issues

Component Replacement:

Detailed instructions for replacing all major and minor components

Adjustment Procedures:

Headlight aim, parking brake adjustment, door alignment

Technical Depth

Depth:

Professional Technician Level

Accessibility:

Suitable for DIY mechanics with adequate data provided

Diagnostic Tools:

Information on using OBD-II scanners and specialized Mitsubishi diagnostic tools.

📊 Manual Specifications

File Format

File Quality:

High resolution, fully printable

Searchable Text:

Yes, PDF text is searchable.

Print Quality

Printability:

All pages are printable

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Options 2002 Europe:

1.3L (4G13), 1.6L (4G18), 1.9L Diesel (F9Q - Renault sourced)

Engine Options 2002 North America:

2.4L (4G64)

Performance

Typical Horsepower Range:

75 hp - 135 hp (depending on engine)

Typical Torque Range:

120 Nm - 200 Nm (depending on engine)

Fuel System

Fuel Delivery Type:

Electronic Fuel Injection (MPI)

Engine Management System:

Mitsubishi Electronic Time and Ignition Control (ETIC) or similar ECU.

Codes

Engine Code Examples:

4G13, 4G18, 4G64, F9Q

🔧 Transmission

Standard

Standard Transmission Type:

5-speed Manual

Optional

Optional Transmission Type:

4-speed Automatic (INVECS-II)

Features

Transmission Features:

Manual clutch operation, automatic torque converter lock-up

📐 Dimensions

Exterior

Typical Length Mm:

4205 - 4310 mm (depending on market/configuration)

Typical Width Mm:

1700 - 1720 mm

Typical Height Mm:

1640 - 1680 mm

Weights

Curb Weight Kg Range:

1250 - 1450 kg (depending on engine and features)

🛡️ Safety Features

Ratings

Euro Ncap Rating Early:

Likely 3-4 stars (early models, specific 2002 rating may vary)

Active Features

Active Safety Features:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution)

Passive Features

Passive Safety Features:

Front airbags, optional side airbags, crumple zones

💡 Technology Features

Infotainment

Infotainment System Base:

Basic AM/FM radio with CD player or cassette deck.

Optional Features:

Larger display for navigation (premium trims), upgraded speaker systems.

Driver Assistance

Driver Assistance Features:

Limited by model year; primarily ABS and EBD.

Connectivity

Connectivity Options:

Basic auxiliary input for external audio devices on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval Km:

Typically 15,000 km or 12 months (whichever comes first) for synthetic oil.

Air Filter Replacement Km:

Every 30,000 km or as needed based on driving conditions.

Spark Plug Replacement Km:

Iridium plugs: 90,000 - 100,000 km; Platinum: 60,000 km.

Fluid Specifications

Engine Oil Specification:

API SL/SM, ACEA A3/B3 or A3/B4, viscosity 5W-30 or 5W-40 (refer to owner's manual for specific engine)

Coolant Specification:

Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 75W-85

Transmission Fluid Automatic:

Mitsubishi DiaQueen ATF J2 or equivalent Dexron III/Mercon

Brake Fluid Specification:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron III/Mercon compatible fluid or specific Mitsubishi fluid

Known Issues

Common Problems Overview:

Minor electrical gremlins, occasional clutch wear on manual transmissions, exhaust system corrosion, HVAC blower motor issues.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors Legacy:

Long history in automotive manufacturing, known for SUVs, performance cars, and practical vehicles.

Model Evolution

Space Star Generation 1:

Launched in 1998, based on Mitsubishi's global small car platform. Known for its boxy, functional design.

Space Star Facelifts:

Received minor updates for styling and features throughout its production run.

Production

Manufacturing Locations:

Primarily Europe (NedCar plant in the Netherlands), Japan, and other global facilities.

🏆 Awards & Recognition

Recognitions

Market Recognition:

Praised for practicality and interior space in its segment at launch.