This manual covers the Mitsubishi Forklift Truck FD, FG, and FGE series, designed for robust material handling in industrial environments. These forklift trucks are engineered for durability and operational efficiency, featuring reliable chassis and mast systems. The series encompasses models with lift capacities ranging from approximately 1.0 to 3.5 tons, utilizing either gasoline or diesel engines depending on the specific configuration. Mitsubishi forklifts are recognized for their dependable performance and are built to withstand demanding operational conditions, ensuring a long productive life when properly maintained.
The purpose of this service and repair manual is to provide comprehensive technical information for the maintenance and repair of the chassis and mast systems of the Mitsubishi FD, FG, and FGE series forklift trucks. It details procedures for lubrication, inspections, adjustments, and component replacement, covering critical elements such as the frame, steering, braking, mast assembly, lift and tilt mechanisms, and operator controls. This manual is an essential resource for owners, fleet managers, mechanics, and technicians, offering detailed instructions, diagrams, and troubleshooting guidance to ensure optimal performance, safety, and longevity of the equipment.
Product Type:
Service/Repair Manual
Product Name:
Mitsubishi Forklift Truck FD FG & FGE Series Chassis & Mast Service/Repair Manual - PDF
Vehicle Type:
Forklift Truck
Target Audience:
Mitsubishi forklift owners, fleet maintenance managers, independent repair shops, and forklift technicians.
Manual Value Proposition:
Provides essential technical data and procedures for maintaining and repairing critical chassis and mast components, crucial for optimizing forklift uptime and operational efficiency.
Organizational Structure:
Instructions are grouped by systems for easy reference and efficient diagnostics.
Importance Of Servicing:
Emphasizes that the long productive life of forklift trucks depends on regular and proper servicing as outlined in the manual.
Manual Coverage Scope:
Chassis and Mast Systems
Estimated Page Count:
Detailed page count not specified, but typical for comprehensive service manuals covering multiple models and systems.
Manual Classification:
Service and Repair Manual
File Format:
PDF Download
Chassis Systems:
Frame, steering system, braking system, hydraulic system (excluding powertrain), mast assembly, lift and tilt mechanisms, operator controls, safety features.
Mast Systems:
Mast construction, lift chains, rollers, side shift mechanisms, fork carriage, hydraulic cylinders for mast operation, tilt cylinders.
Maintenance Procedures:
Lubrication schedules, inspection routines, filter replacement, fluid level checks, adjustments for mast and fork mechanisms.
Repair Procedures:
Component disassembly and reassembly, seal replacement, hydraulic cylinder repair, chain adjustment and replacement, bearing replacement, troubleshooting guide for common issues.
Troubleshooting:
Diagnostic procedures for hydraulic leaks, mast operation issues, steering problems, braking malfunctions, and operator control faults.
Depth Of Information:
Comprehensive, suitable for experienced technicians and mechanics. Includes detailed diagrams, specifications, and step-by-step repair instructions.
PDF Quality:
Likely high-resolution for clear diagrams and text, enabling printability.
Printability:
Designed for digital access, but likely printable for workshop use.
Binding:
Not Applicable (PDF Download)
Paper Quality:
Not Applicable (PDF Download)
Engine Options:
K15/K21/K25 gasoline engines OR S4Q2/S4S diesel engines. Note: Engine servicing details are in separate, applicable engine service manuals.
Engine Performance Details:
Specific engine performance metrics (HP, Torque) are not detailed within this chassis and mast manual; refer to dedicated engine service manuals.
Fuel Type:
Gasoline or Diesel, depending on the engine model installed.
Transmission Type:
Details not explicitly provided for transmission in this manual; focus is on chassis and mast. Likely hydrostatic or torque converter transmissions are common for this series.
Transmission Options:
Not specified in this manual.
Transmission Features:
Not detailed in this chassis and mast manual.
Forklift Dimensions:
Varies significantly by model (FG10N to FG35AN, FD10N to FD35AN, FGE10N to FGE35AN). Specific dimensions (length, width, height) are model-dependent and found within detailed sections of the manual.
Lift Capacity:
Rated lift capacities range from approximately 1.0 to 3.5 tons (1000 kg to 3500 kg) based on model designations (e.g., FG10N, FG35AN).
Operating Weight:
Varies by model and configuration. Specific weight data is typically found within the manual's specifications section.
Safety Standards:
Designed to comply with relevant industry safety standards for forklifts. Specific certifications are not detailed in the product description.
Operator Safety:
The manual covers maintenance and repair of operator controls, steering, and braking systems which are critical for safe operation.
Structural Safety:
Mast integrity, chain condition, and frame strength are implicitly covered through maintenance and repair procedures, contributing to structural safety.
Operator Interface:
Focuses on operational controls, not infotainment. Ergonomics and functionality of control levers, steering wheel, and dashboard indicators are covered.
Operational Aids:
May include information on features like tilt locking mechanisms or load indicators if present on specific models covered.
Diagnostics:
While not a 'connected' vehicle in the modern sense, the manual provides the technical foundation for diagnostic procedures via visual inspection, pressure testing, and mechanical checks.
Scheduled Maintenance:
The manual will provide detailed guidelines for scheduled maintenance, likely including daily checks, weekly inspections, and periodic service intervals based on operating hours or calendar time. Specific intervals are inherent to the full manual content.
Hydraulic Fluid:
Specific hydraulic fluid types and viscosity grades will be detailed in the manual. Typically, ISO VG 32 or 46 hydraulic oils are used, but confirmation is needed.
Lubricant Specifications:
The manual will specify grease types and oil grades for various components like mast rollers, lift chains, and pivot points.
Common Wear Points:
Typical wear points for these series often include mast rollers, lift chains, hydraulic seals, steering components, and brake linings. The manual's troubleshooting section will address these.
Preventive Maintenance Focus:
The manual emphasizes preventive maintenance to ensure longevity and avoid costly repairs. Regular inspections of hydraulic lines and mast components are critical.
Manufacturer:
Mitsubishi Forklift Trucks (now part of the Mitsubishi Heavy Industries Group, and later spun off as Mitsubishi Logisnext).
Series Designation:
The FD, FG, and FGE series represent distinct generations or configurations of Mitsubishi forklifts, with FG indicating gasoline, FD indicating diesel, and FGE likely indicating electric or specific variations within internal combustion models.
Serial Number Ranges:
The manual covers specific serial number ranges for each listed model, indicating its applicability to a defined production period. Mitsubishi reserves the right to change specifications without notice.
Industry Standing:
Mitsubishi forklifts are generally recognized for their durability and reliability in demanding industrial environments. Specific awards are not detailed in the product description.
Performance Ratings:
Performance ratings for lift speed, travel speed, and gradeability are model-specific and will be found within the manual's technical specifications.
Manufacturing Standards:
Production adheres to Mitsubishi's internal quality standards and relevant international forklift safety and manufacturing regulations.
