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Moto Guzzi Stelvio 4V 1200 Service Station Manual

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🏷️ Basic Information Identification Make: Moto Guzzi Model: Stelvio 4V 1200 Model Variant: Service Station Manual 👋 Introduction Market Position Market Segment: Adventure Touring / Dual-Sport Motorcycle Competitive Analysis Primary...
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Moto Guzzi Stelvio 4V 1200 Service Station Manual
🏷️ Basic Information
Identification
Make:
Moto Guzzi
Model:
Stelvio 4V 1200
Model Variant:
Service Station Manual
👋 Introduction
Market Position
Market Segment:
Adventure Touring / Dual-Sport Motorcycle
Competitive Analysis
Primary Competitors:
BMW R1200GS, KTM 1190 Adventure, Triumph Tiger Explorer, Yamaha Super Ténéré
Key Features
Unique Selling Points:
Torque-rich 1200cc 4-valve per cylinder engine, shaft drive, robust build, comfortable ergonomics for long-distance touring, distinctive Italian styling and character.
📋 Manual Details
Coverage Areas
Manual Type:
Service Station Manual / Workshop Manual
Page Count
Estimated Page Count:
300-400 pages (typical for this type of comprehensive manual)
Language
Language:
English
Format
Format:
Digital (likely PDF)
Manual Type
Content Focus:
Comprehensive repair and maintenance for technicians and experienced DIY users.
📖 Manual Coverage
Systems Covered
Engine:
1200cc V-twin, cylinder head, valve train, lubrication, cooling, fuel injection system, ignition system
Transmission:
6-speed gearbox, clutch operation, final drive (shaft drive)
Chassis And Suspension:
Frame inspection and repair, front fork (Marzocchi/Öhlins depending on year/spec), rear shock absorber (WP/Öhlins), swingarm, bearings
Brakes:
Front and rear brake systems (Brembo calipers), hydraulic system, bleeding procedures, component replacement
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting system, instrumentation, ECU, sensors, diagnostic connectors
Fuel System:
Fuel tank, fuel pump, injectors, fuel lines, pressure regulation
Bodywork And Fairings:
Removal and installation of fairings, fuel tank, seat, side covers, luggage rack.
Manual Coverage
Procedures Included:
Routine maintenance (oil changes, filter replacement, spark plugs), valve clearance adjustment, clutch adjustment, brake pad replacement, fork seal replacement, engine disassembly and reassembly, transmission overhaul, electrical troubleshooting, diagnostic procedures
Technical Depth
Technical Depth:
Comprehensive workshop-level detail, including torque specifications, special tool requirements, diagnostic trouble codes (DTCs), and detailed step-by-step repair instructions.
Engine Rebuild:
Includes detailed instructions for engine disassembly, component inspection, and reassembly.
Procedures Included
Troubleshooting Guides:
Detailed diagnostic flowcharts and fault finding for common issues.
Special Tool Identification:
Lists and descriptions of required special tools for specific repair procedures.
📊 Manual Specifications
File Format
Digital File Format:
PDF
Print Quality
Searchable Text:
Yes, typically searchable text for easy navigation.
Binding Type
Binding Type For Print:
N/A (digital format)
Paper Type
Paper Type For Print:
N/A (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, 90° V-twin (transverse mounted)
Displacement:
1151cc (approx.)
Bore X Stroke:
95 mm x 81.2 mm (typical)
Valvetrain:
4 valves per cylinder, desmodromic actuation (in some variants) or conventional valve springs, pushrod operated overhead valves
Performance
Horsepower:
Approx. 105 HP (varies by year and specific model variant)
Torque:
Approx. 108 Nm (approx. 79.7 lb-ft) (varies by year and specific model variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Weber Marelli or similar)
Fuel Type:
Unleaded gasoline, 95 RON minimum
Lubrication
Oil Type Specification:
SAE 10W-50 or 15W-50, API SG or higher, JASO MA certified (confirm specific manual)
Cooling
Cooling System:
Air-cooled with oil cooler
Ignition
Ignition System:
Digital electronic ignition with variable timing
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox
Clutch Type:
Single dry plate clutch, hydraulically actuated
Features
Final Drive:
Shaft drive with single-sided swingarm
Fluid Specifications
Gearbox Oil Type:
SAE 75W-90, API GL-4 or GL-5 (confirm specific manual)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1535 mm (60.4 inches)
Seat Height:
Adjustable, typically around 820-840 mm (32.3-33.1 inches)
Weights
Dry Weight:
Approx. 240 kg (529 lbs)
Fuel Tank Capacity:
25 liters (6.6 US gallons)
Wheels And Tires
Front Wheel Size:
19 inch
Rear Wheel Size:
17 inch
Front Tire Size:
110/80 R19 (typical)
Rear Tire Size:
150/70 R17 (typical)
Wheel Bolt Pattern:
N/A (spoked wheels with direct axle mounting)
🛡️ Safety Features
Ratings
ABS:
Available, often switchable (Bosch ABS)
Active Features
Braking System Type:
Dual 320mm discs with 4-piston Brembo calipers (front), Single 282mm disc with 2-piston Brembo caliper (rear)
Passive Features
Lighting:
Halogen headlight, LED tail light (depending on year)
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, trip computer, fuel gauge, warning lights.
Optional Accessories:
Heated grips, cruise control (on some models), GPS mounting points.
Driver Assistance
Traction Control:
Not typically featured on earlier models, may be present on later variants.
Connectivity
Diagnostic Interface:
OBD-II or proprietary diagnostic port for engine management system access.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 km or 12 months (whichever comes first)
Valve Clearance Check:
Every 15,000 km or 24 months
Spark Plug Replacement:
Every 15,000 km (or as per specific recommendation)
Fluid Specifications
Brake Fluid Type:
DOT 4
Fork Oil Type:
SAE 7.5W or 10W (confirm specific manual)
Engine Oil Capacity With Filter:
Approx. 3.5 liters (confirm specific manual)
Final Drive Oil Type:
SAE 80W-90 Hypoid Gear Oil (confirm specific manual)
Known Issues
Common Wear Items:
Clutch slave cylinder seals, fuel pump, regulator rectifier, stator.
Electrical Gremlins:
Some owners report occasional electrical system anomalies, often related to connectors or grounds.
Engine Vibrations:
While characteristic of the V-twin, excessive vibration could indicate imbalance or mounting issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italy
Engine Layout Heritage:
Long history of transverse V-twin engines
Model Evolution
Introduction Year:
2007
Key Updates:
Introduction of 4-valve per cylinder engine (from Griso/ Norge), updated electronics, revised suspension and styling over production run.
Production
Production Period:
2007 - 2016 (discontinued)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally well-received for its touring capability and distinctive character, praised for engine torque and handling stability.
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