🏷️ Basic Information

Make:

Opel

Model:

Frontera

Year:

2000

Generation:

Second Generation (Generations typically referred to as 'A' and 'B' for Frontera, 2000 falls into the 'B' generation, specifically post-facelift models)

Platform Code:

GM '4L30-E' based platform, sharing components with Isuzu Rodeo/Trooper (for some international markets and earlier generations, though the B-generation Frontera is more developed).

👋 Introduction

Market Position:

The Opel Frontera B was positioned as a robust, mid-size Sport Utility Vehicle (SUV) offering a blend of on-road comfort and off-road capability. It competed in a segment with vehicles like the Toyota RAV4, Honda CR-V (early models), Land Rover Discovery Sport, and other compact to mid-size SUVs.

Competitive Analysis:

The Frontera B offered a more truck-like chassis than some unibody SUVs, appealing to buyers who valued durability and towing capacity. Its availability with larger diesel engines also gave it an edge in certain European markets. While not always possessing the refinement of some Japanese competitors, it provided a value-oriented package.

Key Features:

Body-on-frame construction (for some variants), available 4x4 drivetrain, spacious interior, good towing capacity, robust suspension for off-road use, wide range of engine options including diesel.

📋 Manual Details

Coverage Areas:

Mechanical Systems, Electrical Systems, Bodywork, Chassis, Diagnostics, Maintenance Procedures, Troubleshooting, Repair Procedures.

Page Count:

Estimated 1000+ pages (typical for a comprehensive factory service manual covering multiple engine/drivetrain variants for a model year).

Manual Type:

Factory Service Manual / Workshop Manual

Language:

English

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered:

Engine (including specific variants), Fuel System, Cooling System, Exhaust System, Ignition System, Lubrication System, Drivetrain (Front Wheel Drive, Rear Wheel Drive, All-Wheel Drive), Suspension (Front and Rear), Steering System, Braking System (ABS, EBD), Climate Control, Power Windows, Power Locks, Lighting, Instrumentation, SRS Airbag System, Body Control Modules, Chassis Components, Diagnostic Trouble Codes (DTCs).

Engine Mechanical:

Engine assembly/disassembly (cylinder head, block, pistons, crankshaft), valve timing, lubrication system components, cooling system components.

Fuel Ignition:

Fuel injectors, fuel pump, fuel pressure regulator, ignition coils, spark plug replacement, ECU diagnostics.

Transmission Drivetrain:

Manual and automatic transmission removal/installation, internal component service, clutch assembly, transfer case operation and service, drive shafts, differentials.

Suspension Steering:

Front and rear suspension component replacement (shocks, springs, bushings, ball joints, control arms), steering rack and linkage service, power steering system.

Braking System:

Brake disc and pad replacement, caliper service, brake line routing, ABS modulator diagnosis, brake bleeding procedures.

Electrical Lighting:

Headlight/taillight replacement, interior lighting, fuse box diagrams, relay locations, alternator and starter motor testing, battery maintenance.

HVAC Climate Control:

A/C system servicing (refrigerant recharge, component replacement), heater core service, blower motor operation, cabin air filter replacement.

Body Interior:

Door panel removal, seat adjustment and removal, interior trim panel replacement, exterior panel alignment, bumper replacement, glass replacement procedures.

Safety Restraints:

Airbag system diagnosis, seat belt mechanism inspection and replacement.

Diagnostic Tools:

Information on using OBD-II scan tools, interpreting Diagnostic Trouble Codes (DTCs), and performing diagnostic tests on various electronic modules.

Procedures Included:

Routine maintenance (oil changes, filter replacements, spark plugs), Inspections, Troubleshooting guides, Component removal and installation, Disassembly and assembly of major components (engine, transmission, differentials, suspension arms, etc.), Brake bleeding, Electrical diagnostic procedures, HVAC system servicing, Body panel repair, Torque specifications, Wiring diagrams, Component testing, Reassembly procedures.

Maintenance Schedules:

Detailed tables for recommended maintenance based on mileage and time intervals.

Troubleshooting Guides:

Flowcharts and symptom-based guides to diagnose common problems.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Torque Specifications:

Precise torque values for critical fasteners during assembly and repair.

Component Testing:

Methods for testing the functionality of sensors, actuators, and electronic modules.

Refurbishment Rebuilds:

Detailed instructions for rebuilding engines, transmissions, and other major mechanical components.

Technical Depth:

Comprehensive, ranging from basic maintenance to complete engine and transmission overhauls, detailed electrical diagnostics, and chassis component rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts.

Diagnostic Capabilities:

Covers the use of diagnostic equipment and the interpretation of live data streams for advanced troubleshooting.

Engine Overhaul:

Procedures for complete engine teardown, inspection of wear components, and reassembly with new parts.

Transmission Repair:

Detailed instructions on identifying worn parts in automatic transmissions and performing necessary repairs or rebuilds.

Chassis Alignment:

Information on suspension geometry, alignment specifications, and procedures for ensuring proper wheel alignment.

Bodywork Repair:

Guidelines for cosmetic and structural repairs to the vehicle's body, including welding and panel fitting.

Electrical Troubleshooting:

In-depth analysis of electrical circuits, component testing, and fault finding using wiring diagrams.

📊 Manual Specifications

File Format:

PDF, likely searchable and bookmarked for easy navigation.

Searchability:

Fully searchable text content, allowing users to quickly find specific information.

Navigation:

Hyperlinked table of contents and index for efficient navigation.

Print Quality:

High resolution, suitable for printing individual pages or sections.

Diagrams Illustrations:

Clear, high-quality diagrams and illustrations supporting repair procedures.

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine:

For the 2000 model year, common engines included the 2.2L (X22SE) petrol and the 2.2L DTI (Y22DTH) turbo-diesel. Specific outputs varied.

Engine Codes Example:

X22SE (2.2L Petrol), Y22DTH (2.2L Diesel).

Performance:

Petrol (2.2L X22SE): Approx. 136 hp @ 5600 rpm, 192 Nm @ 4000 rpm. Diesel (2.2L DTI Y22DTH): Approx. 115 hp @ 3800 rpm, 260 Nm @ 1900 rpm. (Note: These are approximate figures and can vary slightly based on market and specific tuning).

Torque Delivery:

Diesel engines typically offer better low-end torque, beneficial for towing and off-road driving.

Fuel System:

Multi-point fuel injection (MPI) for petrol engines. Common Rail Direct Injection (CRDI) for DTI diesel engines.

🔧 Transmission

Standard:

5-speed manual transmission.

Optional:

4-speed automatic transmission (often the GM 4L30-E, especially with V6 engines, but potentially available on 4-cylinder models as well).

Features:

Selectable 4WD system (part-time 4WD with low-range gearing on many models), potentially permanent AWD on some variants.

📐 Dimensions

Exterior:

Available in Short Wheelbase (SWB) and Long Wheelbase (LWB) configurations. LWB models typically around 4700-4800mm length, SWB around 4200-4300mm length. Width approximately 1750-1800mm. Height approximately 1650-1700mm.

Interior:

Seating for 5 (LWB models often had optional third-row seating for 7). Generally offers good headroom and legroom for its class.

Cargo:

Significant cargo space, especially in LWB variants, with folding rear seats to expand capacity. Specific volume varies by body style.

Weights:

Curb weight typically ranges from 1700 kg to 2000 kg depending on configuration (engine, drivetrain, body style).

Towing Capacity:

Typically rated for 2000-2500 kg, depending on engine and drivetrain configuration.

🛡️ Safety Features

Ratings:

Euro NCAP ratings for the Frontera B generally hovered around 3 stars, reflecting its construction era and design philosophy. Specific tests and results vary by year and equipment.

Active Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) on some models, Traction Control System (TCS) on certain variants.

Passive Features:

Driver and front passenger airbags, side impact protection beams, seatbelt pretensioners, reinforced chassis.

💡 Technology Features

Infotainment:

Basic infotainment systems for the era, typically featuring an AM/FM radio with CD player or cassette player. Speaker configurations varied by trim level.

Driver Assistance:

Limited driver assistance systems by modern standards. ABS was a key feature for safety. Some higher trims might have had basic cruise control.

Connectivity:

Limited to basic audio connectivity (e.g., AUX input on later models or via aftermarket adapters). No integrated Bluetooth or USB connectivity in factory systems.

🔧 Maintenance

Service Intervals:

Oil Change: Every 10,000 miles (15,000 km) or 12 months. Air Filter: Every 30,000 miles (45,000 km). Fuel Filter: Every 30,000 miles (45,000 km) for petrol, every 40,000 miles (60,000 km) for diesel. Spark Plugs: Every 60,000 miles (90,000 km) for iridium plugs. Timing Belt: Consult manual, typically 60,000-100,000 miles (90,000-150,000 km) depending on engine variant. Transmission Fluid: Every 60,000 miles (90,000 km). Coolant: Every 30,000 miles (45,000 km) or 2 years. Brake Fluid: Every 2 years.

Fluid Specifications:

Engine Oil (Petrol): API SG/SH/SJ, SAE 10W-40 or 5W-40. Engine Oil (Diesel): API CF/CF-4/CG-4, SAE 5W-40 or 10W-40 (synthetic recommended). Transmission Fluid (Manual): GL-4 SAE 75W-90. Transmission Fluid (Automatic): Dexron III or equivalent. Coolant: G11 or G12 specification (ethylene glycol based). Brake Fluid: DOT 3 or DOT 4.

Coolant Capacity:

Approx. 7.5 - 8.5 liters (depending on engine and radiator size).

Known Issues:

Potential for rust on body panels and chassis, especially in wet climates. Early diesel engines (pre-CRDI) could be prone to injector issues. Suspension components (bushings, ball joints) can wear with mileage. Automatic transmission shifting issues on higher mileage examples. Heater control panel failures. Catalytic converter issues on older petrol models.

📚 Vehicle History

Brand Heritage:

Opel, a German automobile manufacturer founded in 1862, has a long history of producing a wide range of vehicles, from small cars to commercial vans. Its acquisition by General Motors (GM) in 1929 brought it into a global automotive network, influencing product development and sharing platforms.

Model Evolution:

The Frontera was first introduced in 1991 as a rebadged Isuzu Rodeo. The second generation, the Frontera B, launched in 1998 and featured significant styling and engineering updates, becoming a more distinct Opel product. The 2000 model year represents a refinement of the B-generation platform.

Production:

The Opel Frontera B was primarily manufactured in Germany (Rüsselsheim) and also at GM's Luton plant in the UK. Production ran from 1998 to 2004.

🏆 Awards & Recognition

Recognitions:

While the Frontera wasn't a recipient of major 'Car of the Year' awards, it was generally well-regarded in its segment for its ruggedness and value. It achieved good sales figures in many European markets, indicating market acceptance.

Ratings:

Consumer satisfaction surveys of the era often placed it as a competent, if not class-leading, performer in terms of reliability and capability for its price point.

Certifications:

Standard safety certifications for vehicles sold in European markets, adhering to EU regulations for roadworthiness and safety.