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Opel Vauxhall Astra 1998 1999 2000 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Opel/Vauxhall Model: Astra Model Generation: G Model Years Covered: 1998, 1999, 2000 Codes Platform Code: GM Delta 👋 Introduction Market Position Segment: Compact car (C-segment)...
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Opel Vauxhall Astra 1998 1999 2000 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Opel/Vauxhall
Model:
Astra
Model Generation:
G
Model Years Covered:
1998, 1999, 2000
Codes
Platform Code:
GM Delta
👋 Introduction
Market Position
Segment:
Compact car (C-segment)
Competitive Analysis
Key Competitors:
Ford Focus, Volkswagen Golf, Renault Mégane, Peugeot 306/307
Key Features
Strengths Of Astra G:
Comfortable ride, spacious interior for its class, good safety features, wide range of engine options
Manual Value Proposition:
Comprehensive, detailed, printable PDF format for DIY mechanics and professional workshops, instant download
📋 Manual Details
Coverage Areas
Regional Markets:
Europe (Opel), United Kingdom (Vauxhall)
Body Styles Covered:
Hatchback, Saloon (Sedan), Estate (Wagon), Coupe, Convertible
Page Count
Total Pages:
296
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system
Engine Management:
Fuel injection, ignition system, emission control, sensors, actuators, diagnostic trouble codes (DTCs)
Transmission Manual:
Clutch, gearbox overhaul, removal and installation, gear shifting mechanisms
Transmission Automatic:
Automatic transmission overhaul, removal and installation, hydraulic control, torque converter
Drivetrain:
Front-wheel drive, drive shafts, CV joints, hubs, wheel bearings
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam/multi-link), shock absorbers, springs, control arms, anti-roll bars
Steering:
Steering rack, power steering system, steering column, wheel alignment
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), brake fluid, master cylinder, calipers, pads, rotors
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays, wiring diagrams, body control module (BCM)
Climate Control:
Heating, ventilation, air conditioning (HVAC) system, refrigerant, components
Body And Chassis:
Body construction, exterior panels, doors, hood, trunk, interior trim, rust prevention
Restraints:
Airbag system, seatbelts, SRS (Supplemental Restraint System)
Accessories:
Power windows, power mirrors, central locking, audio systems, wipers, horns
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups
Diagnostics:
Troubleshooting guides, symptom-based diagnosis, fault finding procedures
Repair:
Component removal, disassembly, assembly, and installation procedures
Adjustments:
Carburetor/fuel injection adjustments, idle speed, timing, brake adjustments, clutch adjustments
Replacements:
Component replacement procedures for all major systems
Inspections:
Visual inspections, performance checks, wear limit checks
Special Tools:
Identification and usage instructions for specialized service tools
Technical Depth
Depth:
Comprehensive, from basic maintenance to in-depth component overhaul and diagnostics
Detail Level:
Step-by-step instructions, detailed illustrations, exploded diagrams, photos
Torque Specifications:
Inclusion of essential torque values for critical fasteners
Wear Limits:
Specification of component wear limits for accurate diagnostics and repairs
Wiring Diagrams:
Inclusion of electrical wiring diagrams for troubleshooting and repair
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Printable pages
Binding Type
Binding:
Digital (Instant Download)
Paper Type
Paper Quality Digital:
N/A (Digital File)
Compatibility
Operating Systems:
Windows, Mac, Linux
Requirements
Software Required:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Family:
Ecotec (Family II)
Common Engines:
1.2L (X12XE), 1.4L (X14XE), 1.6L (X16XE/X16XEL), 1.8L (X18XE1), 2.0L (X20XEV - 16v, X20DTL/X20DTH - Diesel)
Performance
Typical Horsepower Range:
65 hp (1.2L) to 136 hp (2.0L 16v)
Typical Torque Range:
110 Nm (1.2L) to 188 Nm (2.0L 16v)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) or Direct Ignition (DI)
Fuel Type:
Unleaded Petrol (Gasoline), Diesel
🔧 Transmission
Standard
Manual Transmission:
F13, F15, F17 (5-speed manual)
Optional
Automatic Transmission:
AF13, AF17, AF20 (4-speed automatic)
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch
📐 Dimensions
Exterior
Length Typical:
approx. 4260-4330 mm (depending on body style)
Width Typical:
approx. 1700-1710 mm
Height Typical:
approx. 1420-1460 mm (depending on body style)
Weights
Curb Weight Range:
approx. 1100 kg - 1300 kg (depending on engine and body style)
🛡️ Safety Features
Ratings
Euro Ncap Rating Initial:
4 stars (early models, tested in 1997/1998 for the pre-cursor Vectra B platform which shared some systems, later tests for Astra G varied)
Active Features
Active Safety:
ABS (Anti-lock Braking System) often standard or optional, Traction Control (TC) on higher trims/engines
Passive Features
Passive Safety:
Front airbags, side airbags (optional), crumple zones, reinforced safety cage
💡 Technology Features
Infotainment
Infotainment Systems:
Basic CD/radio units, optional CD changers, some models may have optional navigation systems later in production.
Driver Assistance
Driver Assistance Features:
Cruise control (optional), parking sensors (rare, typically aftermarket).
Connectivity
Connectivity:
Limited by era; typically analogue radio systems. Some later models might have basic hands-free phone integration as an aftermarket or rare option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles (15,000-25,000 km) or 1 year, depending on engine and oil type
Timing Belt Replacement:
For petrol engines, typically every 60,000 miles (100,000 km) or 4-5 years. Diesel engines often use timing chains or different intervals.
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ, ACEA A2/A3, SAE 5W-30, 5W-40, 10W-40 depending on engine and climate. Consult manual for exact specs.
Coolant Specification:
GM Dex-Cool (Ố.E. specified G12 or equivalent long-life coolant), typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
API GL-4 SAE 75W-80 or 75W-90
Transmission Fluid Automatic:
GM Dexron III (or equivalent)
Known Issues
Common Issues Petrol:
Ignition coil failure (especially on early models), lambda sensor faults, exhaust gas recirculation (EGR) valve clogging (diesel), oil leaks from crank seals
Common Issues Chassis:
Front suspension top mounts and bearings wear, rear axle bushes, ABS sensor failure, corrosion on wheel arches and sills
📚 Vehicle History
Brand Heritage
Opel Vauxhall Heritage:
Long history of producing reliable and popular compact cars in Europe and the UK
Model Evolution
Astra G Introduction:
Launched in 1998 as the successor to the Astra F, known for a significant improvement in chassis design and driving dynamics.
Production
Production Period:
1998-2004 (for Astra G generation)
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Astra G generation contributed to Opel/Vauxhall's reputation for improving safety standards in its class during the late 1990s.
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