Engine:
Mechanical, Control System, Coolant, Charging System, Ignition System, Lubrication System
Drivetrain:
Transmission (Manual Transaxle System/Oil/Assy), Drive Shaft, Differential Case Assy, Output Shaft Assy, Input Shaft Assy
Chassis:
Brake System (Master Cylinder, Fluid, Booster, Actuator, Pedal), Steering System (Column, Sensor), Suspension (Front, Rear, Coil Spring, Shock Absorber), Wheel And Tire System, Rear Axle Beam, Rear Axle Hub
Electrical:
Wiring Diagrams, Wire Harness Repair, Combination Meter, Instrument Panel, Lighting System, Starting System (Starter Assy/Switch), Power Window Control System, Power Mirror Control System, Power Door Lock Control System
Body:
Body Repair, Interior Components (Roof Headlining, Seat, Seat Belt, Instrument Panel, Combination Meter), Exterior Components (Bumpers, Mirrors, Lights, Glass, Mouldings)
Comfort And Climate:
Cooling System, Cooling Fan System, Heater Radiator Assy, Sun Roof System
Safety Systems:
Supplemental Restraint System (SRS), Air Bag Systems (Curtain Shield, Center Air Bag Sensor, Side Air Bag Sensor, Passenger Air Bag), Seat Belt Warning System, Shift Lock System
Maintenance:
Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Oil), Filter Replacements (Oil Filter)
Repair And Overhaul:
Engine Mechanical (Cylinder Head, Cylinder Block), Transmission, Brakes, Steering, Suspension, Electrical Components, Body Panels
Troubleshooting:
Diagnosis of problems, specific troubleshooting sections for electrical systems
Diagnostics:
Detailed diagnostic procedures, including electrical system diagnostics
Depth Of Information:
Comprehensive; covers complete disassembly and reassembly procedures
Illustrations:
Hundreds of detailed illustrations, drawings, and photos
Instruction Style:
Step-by-step numbered instructions, detailed sub-steps, highlighted figure numbers
Critical Information:
Notes, cautions, and warnings throughout each chapter
Engine Family:
TU series, XU series (common for Peugeot 405 petrol models)
Horsepower Range:
Variable (e.g., 1.4L ~65-70hp, 1.6L ~80-90hp, 1.8L ~100hp, 1.9L ~110-120hp, 2.0L ~110-130hp, Mi16 variants significantly higher)
Torque Range:
Variable based on engine displacement and tuning.
Fuel Delivery:
Carburetor or Multi-Point Fuel Injection (MPI) depending on engine and market
Cylinder Head:
Cylinder Head Assy detailed procedures
Cylinder Block:
Cylinder Block Assy detailed procedures
Camshaft:
Camshaft procedures, Camshaft Position Sensor
Engine Control:
Engine Control System, SFI System (Sequential Fuel Injection)
Ignition:
Ignition System components and procedures
Knock Control:
Knock Sensor procedures
Thermostat:
Thermostat replacement and function
Oil System:
Oil Pump, Oil Filter, Lubrication System
Throttle Body:
Throttle Body Assy procedures
Emission Control:
Emission Control Systems, Charcoal Canister
Airbags:
Supplemental Restraint System (SRS) coverage, Passenger Air Bag Assy, Side Air Bag Sensor Assy, Center Air Bag Sensor Assy, Curtain Shield Air Bag Assy
Seatbelts:
Seat Belt, Seat Belt Warning System, Rear Seat Belt
Brakes:
Brake System, Brake Master Cylinder, Brake Booster, Brake Actuator (ABS may be covered depending on option)
Traction Control:
Possibly covered for specific models/options (e.g., Skid Control Sensor)
Audio System:
Radio Receiver Assy, Speaker Assy (details on repair/replacement of these components are likely covered).
Sensors:
Camshaft Position Sensor, Yaw Rate Sensor, Speed Sensor Front, Skid Control Sensor, Steering Sensor.
Lighting Control:
Lighting System components, Combination Meter, Instrument Panel illumination.
Oil Change:
Refer to manual for specific intervals based on driving conditions (typically 5,000-10,000 km or 6-12 months)
Timing Belt:
Crucial replacement interval (e.g., 60,000-90,000 km or 4-5 years, depending on engine and belt type) - critical for engine health.
Engine Oil:
Refer to manual for specific viscosity grades (e.g., 10W-40, 15W-40, synthetic options may be recommended) and API/ACEA specifications.
Coolant:
Antifreeze/coolant specifications (e.g., ethylene glycol based, specific Peugeot recommendations).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Transmission Fluid:
Specific manual transmission oil (API GL-4 or GL-5, viscosity depends on temperature). Automatic transmission fluid (ATF) for automatic variants.
Engine:
Head gasket failure, timing belt failure (if not replaced on schedule), carburetor/fuel injection issues, oil leaks.
Electrical:
Wiring loom degradation, central locking issues, dashboard warning light malfunctions, alternator/starter problems.
Chassis:
Suspension wear (bushings, shock absorbers), brake component wear, exhaust system corrosion.
Body:
Rust (especially around wheel arches, sills, and subframes), window regulator failures, door seal deterioration.
