🏷️ Basic Information

Make:

Peugeot

Model:

405

Year:

1989

Model Code:

Type 15B (sedan/saloon), Type 15E (estate/break)

👋 Introduction

Market Segment:

Mid-size family car, known for comfort, handling, and advanced styling for its era

Key Competitors:

Volkswagen Passat, Ford Sierra, Opel Vectra, Renault 21, Honda Accord

Design Philosophy:

Designed by Giugiaro, emphasizing aerodynamic efficiency and a spacious interior

Manual Advantage:

Provides factory-level repair information for owners and independent workshops, bridging the gap between owner's manuals and specialized dealer tools

📋 Manual Details

Vehicle Model Coverage:

Peugeot 405 (all variants and engine options for 1989)

Region Coverage:

Global (reflecting standard factory specifications and repair procedures)

Estimated Page Count:

Likely 700-1200+ pages (typical for comprehensive service manuals of this era, actual count not provided but inferred from depth of coverage)

Manual Type:

Service and Repair Manual

Secondary Manual Type:

Factory Service Manual Equivalent

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

📖 Manual Coverage

Engine Systems:

Engine mechanical, lubrication, cooling, fuel injection (Bosch L-Jetronic/Motronic), ignition, emissions control, engine management

Transmission Systems:

Manual transmission (BE series), automatic transmission (ZF 4HP14), clutch, drive shafts, differentials

Chassis Systems:

Suspension (front McPherson struts, rear torsion beam/trailing arms), steering (power assisted rack and pinion), brakes (front ventilated discs, rear drums/discs), ABS (Bosch ABS II), wheels and tires

Electrical Systems:

Battery, charging system, starting system, lighting, instrumentation, wipers, horn, power accessories, engine control unit (ECU) wiring, body control modules

Body And Interior:

Body construction, exterior panels, doors, hood, trunk, bumpers, interior trim, seats, HVAC system, dashboard, sound insulation

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, spark plug service, drive belt inspection/replacement, brake fluid flush, coolant service

Diagnostic Procedures:

Troubleshooting charts, fault code interpretation (where applicable), electrical system diagnostics, component testing

Repair And Rebuild:

Engine overhaul, transmission repair, suspension component replacement, brake caliper/rotor service, steering rack overhaul, electrical component replacement

Disassembly And Assembly:

Step-by-step instructions for removing, inspecting, and reinstalling components

Technical Depth:

Comprehensive: Covers from basic maintenance to complex diagnostics and repairs, suitable for professional technicians and advanced DIYers

Diagnostic Capability:

Detailed diagnostic procedures and troubleshooting flowcharts

Specific Procedures:

Torque specifications for critical fasteners, timing belt replacement procedures, fuel system pressure testing, electrical circuit tracing

📊 Manual Specifications

File Quality:

High resolution, suitable for printing

Searchability:

Likely searchable text within the PDF (depending on the source scan quality)

Printability:

Full Printable

Zoom Functionality:

Zoom IN/OUT enabled for detailed viewing of diagrams and text

Binding Type Digital:

N/A (Digital Download)

Paper Type Digital:

N/A (Digital Download)

Required Software:

Adobe PDF Reader, WinZip (for decompression if applicable)

Operating Systems:

Compatible with All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Families Available 1989:

XU series (petrol), XD/XDT series (diesel)

Engine Options Petrol:

1.6L (XU5), 1.9L (XU9, including Mi16 variants)

Engine Options Diesel:

1.9L naturally aspirated (XD2), 1.9L turbocharged (XDT)

Typical Power Output 1.9L Petrol:

Approx. 110-120 hp (depending on specific engine code and market)

Typical Power Output 1.9L Diesel:

Approx. 70 hp (naturally aspirated), 90 hp (turbocharged)

Fuel Delivery Petrol:

Single-point or multi-point fuel injection (Bosch systems common)

Fuel Type:

Unleaded Petrol (95 RON minimum), Diesel

Timing Belt Material:

Rubber composite (critical replacement interval)

🔧 Transmission

Standard Transmission:

5-speed manual

Optional Transmission:

4-speed automatic (ZF 4HP14)

Clutch Type:

Hydraulically actuated dry single plate

Automatic Transmission Features:

Lock-up torque converter, sport/economy modes on some variants

📐 Dimensions

Body Styles:

4-door Sedan/Saloon, 5-door Estate/Break

Wheelbase:

Approx. 2620 mm (103.1 inches)

Length:

Approx. 4360 mm (171.7 inches) for sedan

Curb Weight:

Approx. 1100-1300 kg (depending on engine and equipment)

🛡️ Safety Features

Safety Features Standard:

Seat belts (front pre-tensioners on later models), collapsible steering column, side impact beams

Active Safety Systems:

Optional Bosch Anti-lock Braking System (ABS II)

Passive Safety Features:

Reinforced safety cage, energy-absorbing bumpers

💡 Technology Features

Infotainment Features 1989:

Basic analogue or digital radio/cassette player, optional CD player on higher trims.

Driver Assistance Systems:

Optional ABS (Anti-lock Braking System).

Connectivity Options:

None (pre-digital era).

🔧 Maintenance

Oil Change Interval:

Typically 7,500 to 10,000 miles or 12 months (refer to manual for exact specification based on engine type and driving conditions)

Timing Belt Replacement Interval:

Crucial: Recommended every 60,000 miles or 5 years. Failure can cause severe engine damage.

Coolant Change Interval:

Typically every 2-3 years or 30,000-50,000 miles

Engine Oil Specification:

API SG or ACEA A2/A3, viscosity 10W-40 or 15W-50 (refer to manual for specific engine and climate recommendations)

Coolant Specification:

Ethylene glycol-based antifreeze (e.g., Peugeot Coolant - Blue) mixed 50/50 with distilled water

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid

Transmission Fluid Manual:

GL-5 75W-80 or 75W-90 gear oil

Transmission Fluid Automatic:

ZF TE-ML 09 or equivalent ATF (Dexron II)

Common Issues Electrical:

Wiring harness degradation, central locking failures, interior light issues, dashboard warning light malfunctions.

Common Issues Mechanical:

Timing belt failure (if not replaced), suspension wear (bushings, ball joints), exhaust system corrosion, starter motor issues.

Common Issues Fuel System:

Fuel pump failure, injector blockage, fuel pressure regulator issues.

Common Issues Cooling System:

Radiator leaks, thermostat failure, water pump leaks.

Common Issues Bodywork:

Rust in common areas like wheel arches, sills, and door bottoms.

📚 Vehicle History

Peugeot Legacy:

Peugeot has a long history of producing well-engineered and driver-focused vehicles, known for comfort and distinctive styling.

Peugeot 405 Introduction:

Launched in 1987, replacing the Peugeot 405. It was critically acclaimed for its comfort, handling, and aerodynamic design.

Peugeot 405 Milestones:

Peugeot 405 Mi16 introduced in 1987/88 offering a higher-performance 16-valve engine and all-wheel drive on some versions.

Production Period:

1987-1996 (in Europe), longer in other markets

Manufacturing Locations:

France (Mulhouse), UK (Ryton), and licensed production in other countries.

🏆 Awards & Recognition

Car Of The Year Awards:

European Car of the Year 1988, many national awards and critical acclaim for its design and driving dynamics.

Magazine Reviews:

Consistently praised by automotive journalists for its ride quality, handling balance, and advanced (for the time) engineering.