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Peugeot 505 Workshop Manual 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993

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The Peugeot 505, produced from 1979 through 1993, represents a significant chapter in Peugeot's history, offering robust engineering and comfortable transportation. This model, available in Saloon, Estate/Wagon, Familiale, and Break...
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UGS: 128826
Peugeot 505 Workshop Manual 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993
The Peugeot 505, produced from 1979 through 1993, represents a significant chapter in Peugeot's history, offering robust engineering and comfortable transportation. This model, available in Saloon, Estate/Wagon, Familiale, and Break variants, was known for its reliable mechanicals and a driving experience that balanced comfort with capable handling. It featured a range of four- and six-cylinder gasoline and diesel engines, from 1.8L to 2.8L, paired with either manual or automatic transmissions, all contributing to its reputation as a durable and practical vehicle. The 505’s design, an evolution from the 504, provided a spacious interior and a solid build, making it a popular choice for families and professionals alike. This comprehensive workshop service repair manual provides in-depth guidance for the Peugeot 505, covering all models from its initial production years through 1993. It details everything from routine maintenance procedures and tune-ups to complex engine overhauls, transmission repairs, and complete electrical system diagnostics. The manual includes extensive information on fuel and emissions systems, cooling, brakes, steering, suspension, and body repair, accompanied by numerous detailed pictures and diagrams. This resource is designed to empower Peugeot 505 owners, DIY mechanics, and professional technicians, offering specific, A-Z repair information to ensure the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
505
Codes
Chassis Code Range:
551A (Saloon/Estate)
Generation
Generation:
1st Generation (J53/J63)
👋 Introduction
Market Position
Target Audience:
Peugeot 505 owners, DIY mechanics, independent repair shops.
Competitive Analysis
Value Proposition:
Comprehensive, specific, and cost-saving resource for maintaining and repairing the Peugeot 505, offering dealer-level information at a fraction of the cost.
Key Features
Key Selling Points:
All models and repairs A-Z, mechanical and electrical coverage, detailed diagrams, printable, instant delivery, cost savings, professional quality.
📋 Manual Details
Coverage Areas
Coverage Years:
1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Model Variants Covered:
All Models (Saloon, Estate/Wagon, Familiale, Break, potentially GTI and Turbo variants)
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as 'tons' with 'all repairs A-Z')
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (Implied by product description and target market)
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Removal/Installation, Cylinder Head/Valve Train, Engine Block, Engine Lubrication, Intake Manifold/Exhaust System, Timing Marks, Valve Timing Procedures, Chain & Gear Replacement, Tensioner Adjustments/Release/Reset Methods, Sprocket/Gear Valve Timing Marks
Engine Electrical And Ignition:
Ignition System, Engine Control Systems (where applicable for later models)
Fuel And Emissions:
Fuel System (Carburetor and Injection), Emissions Control System
Cooling And Heating:
Cooling System, Heating System
Transmission And Drivetrain:
Transaxle, Clutch, Manual Transmission, Automatic Transmission, Differential, Driveshaft
Steering:
Steering System (including power steering)
Suspension:
Suspension System (Front and Rear)
Brakes:
Brake System (including ABS where applicable)
Body And Chassis:
Body Repair, General Removal & Installation Instructions
Electrical System:
Full Electrical System, Wiring Diagrams
Climate Control:
Heater and Air Conditioning, Automatic Climate Control
Safety Systems:
Supplemental Restraint System (SRS)
Procedures Included
Routine Maintenance:
Covered
Tune Up Procedures:
Covered
Troubleshooting:
Implied by 'all repairs A-Z'
Component Removal And Installation:
Covered for all major components
Overhaul And Rebuild:
Implied by 'all repairs A-Z' and 'engine repair'
Diagnostic Procedures:
Implied by detailed coverage and wiring diagrams
Technical Depth
Depth Of Coverage:
Comprehensive: From routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork.
Visual Aids:
Tons of detailed pictures & diagrams included
Specificity:
Specific to Peugeot 505, not generic.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable (implied for PDF format)
Print Quality
Printability:
All pages are printable
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Licensing
Usage Rights:
Use it as many times as you like; never time out or expire.
⚙️ Engine Specifications
Primary Engine
Engine Options Range:
Various 4-cylinder and 6-cylinder gasoline and diesel engines (e.g., Douvrin PRV V6, XM7, XN1, XN6, XD2, XD3, XD3T variants).
Engine Displacement Examples:
1.8L, 2.0L, 2.2L (4-cyl petrol), 2.5L (Diesel/Turbo Diesel), 2.8L (V6 petrol)
Performance
Horsepower Range Typical:
Approx. 70 HP (Diesel) to 130 HP (Petrol) to 160 HP (Turbo/GTI/V6 variants). Specific figures vary by engine.
Torque Range Typical:
Varies significantly by engine type and displacement. Manual provides specific torque figures.
Fuel System
Fuel Delivery Types:
Carburetor (e.g., Solex, Weber) and Fuel Injection (Bosch L-Jetronic, K-Jetronic for later models).
Fuel Type:
Unleaded Petrol, Diesel
🔧 Transmission
Standard
Standard Transmission Type:
4-speed or 5-speed Manual Transmission
Optional
Optional Transmission Type:
3-speed or 4-speed ZF Automatic Transmission
Features
Transmission Details:
Front-wheel drive transaxle layout.
📐 Dimensions
Exterior
Wheelbase:
Approximately 2800 mm (110.2 in) for saloon, longer for estate variants.
Length:
Varies by body style, approximately 4600-4800 mm (181-189 in) for saloon.
Weights
Curb Weight Range:
Approximately 1250-1450 kg (2755-3197 lbs), varying by engine and trim.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available crash test data for this era. Manual would contain structural repair data.
Passive Features
Passive Safety Features:
Seat belts, reinforced safety cage construction. SRS for later models.
Active Features
Active Safety Features:
Four-wheel disc brakes (standard on most models), power assisted steering.
💡 Technology Features
Infotainment
Infotainment System:
Basic in-dash radio with cassette player. Some later models may have had upgraded sound systems.
Driver Assistance
Driver Assistance Features:
Primarily focused on mechanical and electrical systems. ABS became available on later models. No electronic driver-assistance suites as seen in modern cars.
Connectivity
Connectivity Features:
N/A (No factory Bluetooth, USB, or similar connectivity).
🔧 Maintenance
Service Intervals
Typical Oil Change Interval:
Every 5,000-10,000 km (3,000-6,000 miles) or annually, depending on engine type and usage. Manual will provide precise intervals.
Typical Timing Belt Interval:
For engines with timing belts (e.g., some 4-cyl variants), typically 60,000-80,000 km (37,000-50,000 miles). For chain-driven engines, much longer or lifetime. Manual is crucial for specifics.
Fluid Specifications
Engine Oil Specification Examples:
API SG or higher, SAE 10W-40 or 15W-40. Varies by engine. Manual will specify exact viscosity and API rating.
Transmission Fluid Manual Examples:
GL-4 rated gear oil, viscosity typically 75W-90 or 80W-90. Manual specifies exact type and quantity.
Transmission Fluid Automatic Examples:
Dexron II or equivalent. Manual specifies exact type and quantity.
Coolant Specification:
Ethylene glycol based antifreeze, mixed with distilled water. Manual specifies type and mix ratio.
Known Issues
Common Wear Items:
Front suspension bushings, exhaust system components, cooling system hoses, fuel lines (due to age), carburetor wear, potential rust in certain climates.
Electrical Gremlins:
Age-related electrical issues can occur, especially with grounds and connectors. Manual's wiring diagrams are invaluable.
📚 Vehicle History
Brand Heritage
Brand Heritage Context:
Peugeot, a historic French automotive manufacturer, known for robust engineering and comfortable ride quality.
Model Evolution
Model Evolution Context:
The Peugeot 505 was the successor to the 504, continuing the tradition of a large, rear-wheel-drive (later front-wheel-drive for some components) executive car. It was one of the last Peugeot sedans with rear-wheel drive. The styling was an evolution from the 504, with a more modern, angular design by Pininfarina.
Production
Production Period:
1979–1992 in Europe, with continued production in Argentina, Nigeria, and China until the mid-2000s.
Manufacturing Locations:
France (Sochaux), also assembled in other countries under license.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards are not prominently cited, the 505 was generally well-regarded for its durability, comfort, and robust engineering, especially the estate versions which were popular as work vehicles and for families.
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