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Piaggio Fly 125 ie-150 ie Leader Workshop Service Repair Manual

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This manual covers the scooter, specifically the 125 ie and 150 ie Leader engine variants from the 2011 model year. An Italian manufacturer with a rich heritage dating back to...
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Taper: Motorcycle
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UGS: 136443
Piaggio Fly 125 ie-150 ie Leader Workshop Service Repair Manual
This manual covers the scooter, specifically the 125 ie and 150 ie Leader engine variants from the 2011 model year. An Italian manufacturer with a rich heritage dating back to 1884, is known for its commitment to urban mobility, offering practical and stylish scooters. The Fly series embodies this ethos, providing efficient and reliable transportation. Key features include its single-cylinder, 4-stroke LEADER engine with 4 valves, available in 124 cc and 150 cc displacements, both compliant with Euro 3 emission standards. The scooter is equipped with an automatic CVT transmission, hydraulic disc brakes on the front, and either a drum or disc brake on the rear depending on the market. Its design prioritizes user convenience with underseat storage and a robust steel tubing frame for safety. This comprehensive workshop service repair manual is designed for professional motorcycle mechanics, authorized service centers, and advanced DIY enthusiasts. It provides OEM-level diagnostic and repair information to ensure accurate and efficient servicing, crucial for maintaining the vehicle's longevity and optimal performance. The manual details hundreds of pages of diagrams, step-by-step repair procedures, and extensive technical specifications covering general characteristics, special tools, maintenance procedures, troubleshooting guides, the electrical system, engine disassembly and assembly, power supply, suspensions, chassis, braking, cooling, and bodywork. It also includes routine maintenance, diagnostic procedures, component repair, wiring diagram interpretation, and adjustment procedures.
🏷️ Basic Information
Identification
Make:
Piaggio
Model:
Fly
Engine Variant:
125 ie / 150 ie Leader
Model Year:
2011
Codes
Chassis Prefix 125:
M77200
Engine Prefix 125:
M772M
Chassis Prefix 150:
M77600
👋 Introduction
Market Position
Target Audience:
Professional motorcycle mechanics, Piaggio authorized service centers, advanced DIY enthusiasts.
Competitive Analysis
Value Proposition:
Provides OEM-level diagnostic and repair information, crucial for accurate and efficient servicing, ensuring vehicle longevity and optimal performance.
Key Features
Manual Features:
Hundreds of pages of detailed diagrams, step-by-step repair procedures, and comprehensive technical specifications.
📋 Manual Details
Coverage Areas
Manual Scope:
Comprehensive Workshop Service Repair
Page Count
Page Count:
232
Manual Type
Manual Type:
Original Factory Service Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Compatibility:
All Versions of Windows & Mac
Requirements
Reader Requirement:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Systems:
• General Characteristics
• Special Tools
• Maintenance Procedures
• Troubleshooting Guides
• Electrical System
• Engine (Disassembly/Assembly)
• Power Supply System
• Suspensions (Front & Rear)
• Chassis
• Braking System
• Cooling System
• Bodywork
• Pre-Delivery Inspection
Procedures Included
Procedures:
• Routine Maintenance
• Diagnostic Procedures
• Component Disassembly and Reassembly
• Repair Techniques
• Wiring Diagram Interpretation
• Adjustment Procedures
• Troubleshooting Faults
• Torque Specifications
• Fluid Level Checks and Replacements
• Electrical Component Testing
Technical Depth
Depth:
Professional Technician Level
📊 Manual Specifications
File Format
File Quality:
High Resolution, Searchable Text
Print Quality
Print Recommendation:
Printable for easy field use
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine 125
Engine Type 125:
Single-cylinder, 4-stroke, LEADER, 4 valves
Displacement 125:
124 cc
Primary Engine 150
Engine Type 150:
Single-cylinder, 4-stroke, LEADER, 4 valves
Displacement 150:
150 cc
Performance
Bore X Stroke 125:
57 mm x 48.6 mm
Bore X Stroke 150:
58 mm x 59 mm
Compression Ratio 125:
12.0:1 (approx.)
Compression Ratio 150:
11.0:1 (approx.)
Horsepower 125:
11.6 HP @ 8,500 RPM (approx.)
Horsepower 150:
12.9 HP @ 7,500 RPM (approx.)
Torque 125:
10.5 Nm @ 7,000 RPM (approx.)
Torque 150:
12.5 Nm @ 6,500 RPM (approx.)
Fuel System
Fuel Injection Type:
Electronic Fuel Injection (EFI) - Piaggio LEADER
Fuel Type:
Unleaded gasoline
Emission Standard:
Euro 3 compliant
Lubrication
Oil Type Recommendation:
SAE 5W-40 API SG or higher (refer to manual for exact specs)
Oil Capacity:
Approx. 0.9 Liters (refer to manual for exact specs)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Automatic centrifugal dry clutch
Gear Reduction:
Multi-stage reduction gears (specific ratios in manual)
Final Drive Fluid:
Specific gear oil (refer to manual for type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 1,870 mm
Width:
Approx. 705 mm
Seat Height:
Approx. 780 mm
Weights
Dry Weight 125:
Approx. 121 kg
Dry Weight 150:
Approx. 122 kg
Gross Vehicle Weight:
Refer to manual for specific rating
Cargo
Underseat Storage:
Sufficient for one full-face helmet
Rear Rack:
Optional accessory mounting point
🛡️ Safety Features
Ratings
Safety Standards:
Complies with European safety standards (e.g., Euro 3)
Active Features
Braking System Front:
Hydraulic disc brake (specific diameter in manual)
Braking System Rear:
Drum brake or Disc brake (depending on market/variant, refer to manual)
Lighting System:
Halogen headlamp, LED taillight, turn signals
Passive Features
Frame Construction:
High-strength steel tubing
Tyre Size Front:
120/70-12
Tyre Size Rear:
130/70-12
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, LCD display for odometer, trip meter, clock.
Driver Assistance
Anti Theft:
Immobilizer system with transponder key.
Connectivity
Connectivity Features:
N/A (Basic scooter model)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or annually (refer to manual for precise intervals)
Air Filter Check:
Every 6,000 km
Spark Plug Replacement:
Every 12,000 km (refer to manual for specific type)
Roller Weight Check:
Every 12,000 km
Brake Pad Inspection:
Regularly, and replace as needed
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (refer to manual for specific Piaggio coolant)
Brake Fluid Type:
DOT 4 (refer to manual for specific type and replacement interval)
Known Issues
Common Issues:
• CVT belt wear (normal wear and tear)
• Occasional electrical connector issues
• Fuel injection system adjustments
• Tire wear and pressure management
📚 Vehicle History
Brand Heritage
Piaggio Legacy:
Piaggio is one of the oldest and most renowned Italian motor vehicle manufacturers, with a history dating back to 1884, specializing in scooters and motorcycles.
Model Evolution
Fly Lineage:
The Fly series represents Piaggio's commitment to urban mobility, offering practical, stylish, and efficient scooters, evolving over several generations.
Production
Manufacturing Location:
Typically produced in Piaggio's facilities, often in Italy or other European locations.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Piaggio is recognized globally for its innovative and reliable scooter designs.
Ratings
Consumer Reports:
Consumer satisfaction typically high for Piaggio products due to build quality and reliability. Specific ratings may vary by region.
Certifications
Emission Certification:
Euro 3 compliant, meeting stringent European environmental regulations for emissions.
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