Coverage Areas:
General Information, Specifications, Maintenance, Gearbox & Clutch, Engine Removal and Installation, Engine Fuel System, Engine Lubrication and Cooling, Engine Combustion System, Lubrication System, Cylinder Head/Valves, Alternator/Starter Clutch, Crankcase/Piston/Cylinder, Crankshaft/Transmission/Balancer, Transmission System, Front Wheel and Steering System, Rear Wheel System, Fenders and Exhaust Pipe, Periodic Checks & Adjustments, Chassis, Cooling System, Fuel Injection System, Braking System, Suspension, Electrical System, Body & Fixtures, Frame/Body Panels/Exhaust System, Wheels & Tyres, Battery/Charging System, Ignition System, Electric Starter, Lights/Meters/Switches, Wiring Diagrams, Technical Information & Specifications, Troubleshooting, And More.
Downloadability:
YES (Instant Download)
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Manual Type:
Service Repair Manual
Manual Completeness:
Complete and thorough service repair manual covering all aspects of maintenance and repair.
Systems Covered:
Engine (Fuel Injection, Lubrication, Cooling, Combustion, Crankcase, Cylinder Head, Valves, Crankshaft, Piston, Cylinder), Transmission (Gearbox, Clutch, Balancer, Drive System), Chassis (Frame, Body Panels, Steering, Suspension), Electrical System (Battery/Charging, Alternator, Starter Clutch, Ignition, Lights, Meters, Switches, Wiring Harnesses), Braking System, Fuel System, Exhaust System, Cooling System, Wheels & Tyres, Body & Fixtures.
Procedures Included:
Repair, Maintenance, Rebuilding, Refurbishing, Restoration, Diagnosis, Periodic Checks, Adjustments, Troubleshooting.
Engine Rebuild:
Includes detailed procedures for engine removal, installation, and internal component rebuilds (crankcase, piston, cylinder, crankshaft, etc.).
Steering System Repair:
Procedures for front wheel and steering system maintenance and repair are covered.
Exhaust System Maintenance:
Includes maintenance and potential repair procedures for fenders and the exhaust pipe.
Braking System Overhaul:
Detailed instructions for servicing the braking system, including caliper, master cylinder, and line maintenance.
Suspension Service:
Covers maintenance and potential repair of front and rear suspension components.
Technical Depth:
Comprehensive (suitable for professional technicians and DIY enthusiasts), includes step-by-step instructions, diagrams, illustrations, and specifications.
Diagnostic Capabilities:
Provides diagnostic procedures and troubleshooting charts to identify and resolve issues.
Component Disassembly:
Step-by-step disassembly and reassembly instructions for virtually all major components.
Torque Specifications:
Crucial torque values for various fasteners and components are included for accurate assembly.
Component Testing:
Procedures for testing electrical components, sensors, and actuators.
Engine Type:
Single Cylinder, Four-Stroke, Liquid-Cooled, Fuel-Injected (I.E.)
Displacement:
244cc (approximate, specific cc not detailed in provided info)
Engine Design:
Quasar engine architecture (common for Piaggio 250cc models).
Fuel Delivery:
Electronic Fuel Injection (I.E.)
Throttle Body Diagnosis:
Information regarding the fuel injection system, including throttle body calibration and troubleshooting.
Lubrication System:
Wet Sump, Forced Lubrication (details covered in manual)
Cooling System:
Liquid-Cooled (details covered in manual)
Horsepower Output:
Specific horsepower figures covered in manual's technical specifications section.
Torque Output:
Specific torque figures covered in manual's technical specifications section.
Chassis Type:
Monocoque Steel Frame
Wheel Size:
Front: 12-inch, Rear: 12-inch (typical for GTS models)
Wheel Bolt Pattern:
Specific wheel mounting details covered in manual.
Dry Weight:
Specific dry weight details covered in manual's technical specifications section.
Gross Vehicle Weight Rating:
GVWR details covered in manual's technical specifications section.
Tyre Size Recommendations:
Recommended tyre sizes and pressure specifications are provided.
ECU Coverage:
Details on the fuel injection system's ECU and related components provided.
Wiring Diagrams:
Comprehensive wiring diagrams included for complete electrical system diagnosis.
Lighting Systems:
Coverage of headlamp, taillamp, turn signals, and indicator lights.
Meter Functions:
Information on the instrument cluster (speedometer, odometer, fuel gauge, warning lights) and switches.
General Maintenance:
Manual covers periodic checks and adjustments, indicating a structured maintenance schedule is provided.
Engine Oil Change Interval:
Recommended mileage or time intervals for engine oil changes are specified.
Coolant Flush Interval:
Recommended intervals for coolant replacement and system flush provided.
Transmission Service:
Intervals and procedures for CVT belt inspection and replacement are covered.
Engine Oil Type:
Specific API service classification and viscosity grade covered in manual (e.g., SAE 5W-40, API SG or higher).
Coolant Type:
Specific coolant type and mixture ratio covered in manual (typically ethylene glycol-based).
Brake Fluid Type:
DOT specification for brake fluid (e.g., DOT 4) is provided.
Common Troubleshooting:
Manual includes a dedicated troubleshooting section addressing common issues for the GTS 250 I.E.
Air Filter Replacement:
Procedure for inspection and replacement of air filter covered.
Oil Filter Replacement:
Procedure for inspection and replacement of oil filter covered.
Spark Plug Service:
Specifications for spark plug type, gap, and replacement interval provided.
Transmission Fluid:
Details on transmission fluid type and change intervals (if applicable for CVT) included.
Engine Oil Capacity:
Specific oil capacity in liters or quarts is detailed.
Coolant Capacity:
Total coolant capacity for the system is specified.