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PLYMOUTH ACCLAIM Digital Workshop Repair Manual 1989-1995

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The Plymouth Acclaim, produced from 1989 to 1995 on the XJ (Chrysler J Platform), offered a value-oriented, functional compact to mid-size sedan designed for families and budget-conscious buyers. Shared with...
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PLYMOUTH ACCLAIM Digital Workshop Repair Manual 1989-1995
The Plymouth Acclaim, produced from 1989 to 1995 on the XJ (Chrysler J Platform), offered a value-oriented, functional compact to mid-size sedan designed for families and budget-conscious buyers. Shared with its sibling models, the Acclaim featured aerodynamic styling influenced by European designs of the era. It was available with a choice of three engine options: a 2.5L 4-cylinder, a 3.0L V6, and a 3.3L V6, paired with either a 3-speed automatic or a 5-speed manual transmission. Known for its comfortable ride and spacious interior, the Acclaim competed in a segment with vehicles like the Ford Tempo and Honda Accord, aiming to provide reliable transportation at an accessible price point. This comprehensive digital workshop repair manual covers the Plymouth Acclaim models from 1989 through 1995. It provides detailed information on mechanical, electrical, and bodywork aspects, including maintenance procedures, troubleshooting guides, diagnostics, repair, rebuild, and restoration processes. With extensive coverage of the engine, transmission, drivetrain, suspension, steering, brakes, electrical system, body, and HVAC systems, this manual is an essential resource for owners, mechanics, and technicians. It offers professional-level diagnostic and repair information, enabling effective maintenance and repair to extend the vehicle's lifespan and save on labor costs.
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Acclaim
Model Years Covered:
1989, 1990, 1991, 1992, 1993, 1994, 1995
Codes
Chassis Codes:
XJ (Chrysler J Platform)
👋 Introduction
Market Position
Segment:
Compact Sedan / Mid-size Sedan (depending on classification)
Target Audience:
Families, budget-conscious buyers
Competitive Analysis
Key Competitors:
Ford Tempo, Chevrolet Corsica/Beretta, Honda Accord, Toyota Camry, Nissan Altima
Usp For Manual:
Empowers owners to perform comprehensive maintenance and repairs, saving significantly on labor costs and extending vehicle lifespan.
Key Features
Manual Advantage:
Provides professional-level diagnostic and repair information, identical to what factory technicians use.
Ease Of Use:
Easy to navigate and print specific sections for immediate use.
Durability Benefit:
Digital format eliminates wear and tear associated with physical manuals.
📋 Manual Details
Coverage Areas
Primary Coverage Focus:
Mechanical, Electrical, Bodywork, Maintenance, Troubleshooting, Diagnostics, Repair, Rebuild, Restoration
Geographic Coverage:
North America (USDM/CDN)
Page Count
Estimated Page Count:
Extensive (digital format, comprehensive)
Manual Type
Manual Type:
Digital Workshop Repair Manual / Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, designed for viewing and printing)
📖 Manual Coverage
Systems Covered
Engine:
2.5L 4-cylinder (AMC 150), 3.0L V6 (Mitsubishi 6G72), 3.3L V6 (Chrysler EDB)
Engine Management:
Fuel injection systems (MPI), Ignition systems, Emissions control systems (OBD-I compliant)
Transmission:
3-speed automatic (A604/41TE Ultradrive), 5-speed manual (New Process/Getrag)
Drivetrain:
Front-wheel drive (FWD), CV joints, Drive axles
Suspension:
Front independent strut suspension, Rear torsion beam axle with trailing arms
Steering:
Power-assisted rack and pinion
Brakes:
Front disc brakes, Rear drum brakes (optional rear disc on some models)
Electrical System:
12V battery, Charging system (alternator), Starting system, Lighting, Fuses, Relays, Wiring diagrams
Body And Frame:
Body construction, Panels, Doors, Hood, Trunk, Glass, Interior trim
HVAC:
Heating, Ventilation, Air Conditioning (HVAC) system diagnosis and repair
Fuel System:
Fuel tank, Fuel pump, Fuel lines, Fuel injectors
Cooling System:
Radiator, Water pump, Thermostat, Coolant hoses, Fan
Exhaust System:
Exhaust manifolds, Catalytic converter, Muffler, Pipes
Procedures Included
Maintenance:
Oil changes, Filter replacements, Fluid checks and top-offs, Spark plug replacement, Belt inspection and replacement
Troubleshooting:
Diagnosis of common drivability issues, electrical faults, mechanical failures
Repair:
Engine component replacement, Transmission service, Brake system repair, Suspension component replacement, Electrical component repair
Rebuild:
Engine overhaul, Transmission rebuild
Diagnostics:
On-board diagnostics (OBD-I), Scan tool data interpretation, Sensor testing
Installation:
Component installation and removal procedures
Technical Depth
Depth Of Coverage:
Comprehensive (from basic fluid changes to complete engine/transmission overhauls)
Diagnostic Tools Recommended:
Scan tools for OBD-I, Multimeter, Test light, Pressure gauges, Specific Chrysler diagnostic tools (as applicable)
Special Tools Requirements:
Specific sockets, wrenches, pullers, alignment tools, refrigerant recovery equipment
📊 Manual Specifications
File Format
File Type:
Digital (likely PDF or similar accessible format)
Searchability:
Likely searchable text content
Print Quality
Print Capability:
Printable pages for hard copy reference
Illustration Quality:
High Quality Photos, Illustrations And Diagrams
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format, printable on demand)
⚙️ Engine Specifications
Primary Engine
Engine Option 1 Displacement:
2.5 Liters (2507 cc)
Engine Option 1 Configuration:
Inline 4-cylinder (I4)
Engine Option 1 Code:
AMC 150
Engine Option 2 Displacement:
3.0 Liters (2972 cc)
Engine Option 2 Configuration:
V6 (SOHC)
Engine Option 2 Code:
Mitsubishi 6G72
Engine Option 3 Displacement:
3.3 Liters (3301 cc)
Engine Option 3 Configuration:
V6 (OHV)
Engine Option 3 Code:
Chrysler EDB
Performance
Hp 2.5L:
~100-110 HP (depending on year/tuning)
Torque 2.5L:
~130-140 lb-ft (depending on year/tuning)
Hp 3.0L V6:
~140-150 HP (depending on year/tuning)
Torque 3.0L V6:
~160-170 lb-ft (depending on year/tuning)
Hp 3.3L V6:
~150-160 HP (depending on year/tuning)
Torque 3.3L V6:
~185-195 lb-ft (depending on year/tuning)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
3-Speed Automatic (A604/41TE Ultradrive)
Optional
Optional Transmission:
5-Speed Manual (New Process/Getrag)
Features
Automatic Transmission Type:
Ultradrive (electronically controlled)
Automatic Transmission Fluid Spec:
ATF+3 or equivalent (check manual for exact specification)
Manual Transmission Fluid Spec:
GL-3 or GL-4 SAE 75W-90 (check manual for exact specification)
📐 Dimensions
Exterior
Wheelbase:
~104.2 inches (2647 mm)
Length:
~181.7 inches (4615 mm)
Width:
~69.3 inches (1760 mm)
Height:
~54.1 inches (1374 mm)
Weights
Curb Weight:
~2700 - 3000 lbs (1225 - 1360 kg) depending on engine and options
Gross Vehicle Weight Rating:
Varies by configuration (typically around 3700 lbs)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
Not extensively rated by modern standards, but generally considered acceptable for its era.
Active Features
ABS Availability:
Optional on some later models
Passive Features
Airbags:
Driver's side airbag standard from 1990 onwards, passenger airbag optional
Seat Belts:
Front 3-point active belts, rear 3-point belts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo, optional CD player on later models.
Driver Assistance
Cruise Control:
Available on higher trim levels
Connectivity
Exterior Features:
Aerodynamic styling, integrated bumpers, optional alloy wheels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months (under normal driving conditions, consult manual for severe conditions)
Transmission Fluid Change Interval Auto:
Every 30,000 miles (48,000 km) or 24 months (under normal driving conditions, consult manual for severe conditions)
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 24 months
Spark Plug Replacement Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (copper vs. platinum)
Fluid Specifications
Engine Oil Spec:
API SG/SH, SAE 5W-30 or 10W-30 (consult manual for temperature-dependent viscosity)
Coolant Type:
Ethylene glycol based, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3
Known Issues
Common Problems Engine:
Head gasket leaks (especially 3.0L V6), oil leaks, intake manifold gasket leaks, timing belt issues (on some engines).
Common Problems Transmission:
Ultradrive transmission solenoid failures, rough shifting, torque converter shudder.
Common Problems Suspension Steering:
Worn control arm bushings, ball joints, tie rod ends, premature strut wear.
Common Problems Electrical:
Faulty power window regulators, door lock actuators, instrument cluster failures, intermittent dash lights.
Common Problems Body:
Rust (especially on wheel wells, rocker panels, subframes), door seal degradation.
📚 Vehicle History
Brand Heritage
Plymouth Brand Context:
Plymouth was Chrysler Corporation's value brand, positioned below Dodge and Chrysler.
Model Evolution
Platform Shared With:
Chrysler LeBaron, Dodge Spirit, Chrysler Saratoga (Europe)
Design Language:
Aerodynamic styling influenced by European designs of the era.
Production
Manufacturing Location:
Toluca, Mexico (shared production with sibling models)
Production Years Overall:
1989-1995
Sales Volume Context:
Moderate sales volume, catering to a cost-conscious market segment.
🏆 Awards & Recognition
Recognitions
Market Perception:
Generally perceived as a value-oriented, functional family car rather than a performance or luxury vehicle.
Industry Reviews Context:
Reviews of the time often cited its comfortable ride and spacious interior for its class, but criticized less refined handling and engine performance compared to some competitors.
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