Plymouth Acclaim 1991 Service Repair Manual

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This manual covers the 1991 Plymouth Acclaim, a compact sedan built on the Chrysler MS-41 (SL) platform and known for its value-oriented positioning within the automotive market. As a sibling...

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Distributeur:

UGS: 149494

Mots clés: 1991 Acclaim Car Cars Plymouth

Variantes de produits

Description

This manual covers the 1991 Plymouth Acclaim, a compact sedan built on the Chrysler MS-41 (SL) platform and known for its value-oriented positioning within the automotive market. As a sibling to the Dodge Spirit and Chrysler LeBaron, the Acclaim offered a blend of practical design and accessible features, competing against models such as the Ford Escort and Honda Civic. The 1991 model year introduced minor styling updates and potential powertrain revisions, reflecting Chrysler's efforts to refine its offerings. The Acclaim was available with either a 2.5L inline-4 engine or an optional 3.0L Mitsubishi V6, paired with a 5-speed manual or a 3-speed automatic transmission. This comprehensive Service Repair Manual provides detailed information essential for the maintenance and repair of your 1991 Plymouth Acclaim, covering all trims. It includes in-depth procedures for engine mechanicals, transmission systems (manual and automatic), drivetrain, suspension, steering, brakes, and the complete electrical system. Additionally, the manual details body and chassis repair, HVAC systems, and interior components. With its factory-level technical depth, including disassembly and assembly instructions, troubleshooting guides, diagnostic procedures, and detailed technical data and specifications, this manual is an indispensable resource for professional technicians and experienced DIY enthusiasts alike.

🏷️ Basic Information

Identification

Make:

Plymouth

Model:

Acclaim

Year:

Product Name:

Plymouth Acclaim 1991 Service Repair Manual

Codes

Platform Code:

Chrysler MS-41 (SL)

👋 Introduction

Market Position

Vehicle Segment:

Compact Sedan (K-Body platform sibling to Dodge Spirit and Chrysler LeBaron Coupe/Convertible)

Target Audience Manual:

Professional technicians, DIY mechanics with basic electrical and mechanical knowledge.

Competitive Analysis

Competitors 1991:

Ford Escort, Chevrolet Cavalier, Honda Civic, Toyota Corolla, Nissan Sentra.

Key Features Manual

Manual Advantage:

Instant download for immediate access to repair information, comprehensive coverage, step-by-step guidance.

Manual Vs Paper:

Digital format offers immediate access, searchability, and portability compared to traditional print manuals.

📋 Manual Details

Coverage Areas

Model Years Covered:

Trim Levels Covered:

All trims (e.g., Base, LX)

Page Count

Estimated Page Count:

Varies by original factory manual, typically 800-1500 pages for a comprehensive factory service manual.

Manual Type

Manual Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Delivery Method:

Instant Download

File Format:

Software Requirements:

Adobe PDF Reader, WinZip (or equivalent unzipping software)

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, lubrication system, cooling system, fuel system (carburetor/injection), ignition system, emission controls, engine diagnostics.

Engine Performance:

Horsepower, torque, tuning, performance modifications (within factory specifications).

Transmission Manual:

Manual transmission operation, disassembly, assembly, adjustments, fluid specifications.

Transmission Automatic:

Automatic transmission operation, disassembly, assembly, adjustments, torque converter, fluid specifications.

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, differential.

Suspension:

Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering gear, tie rods, steering column, wheel alignment.

Brakes:

Hydraulic brake system, front and rear brakes (disc/drum), parking brake, ABS (if equipped), brake fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), ignition system, lighting system, fuses, relays, wiring diagrams, diagnostic procedures.

Body And Chassis:

Body construction, doors, hood, trunk, interior trim, glass, bumpers, structural components, rust prevention and repair.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, components, refrigerant handling, troubleshooting.

Interior Systems:

Seating systems, dashboard, instrument panel, interior trim, seat belts, airbags (if equipped).

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups, belt replacement.

Disassembly Assembly:

Detailed step-by-step procedures for removing, inspecting, repairing, and reinstalling all major components and systems.

Troubleshooting:

Diagnostic charts, common problems, symptom-based troubleshooting for various vehicle systems.

Repair Procedures:

Comprehensive repair instructions for engine, transmission, brakes, suspension, steering, electrical systems, and body components.

Diagnostics:

Diagnostic trouble codes (DTCs), testing procedures for sensors, actuators, and electronic control modules.

Technical Data Specifications:

Torque specifications, fluid capacities, clearances, timings, electrical specifications, emissions data.

Illustrations Diagrams:

Component identification, exploded views, wiring diagrams, schematics, diagnostic flowcharts.

Technical Depth

Depth Level:

Comprehensive (Factory Level), suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Printability:

Full Printable

Searchability:

Likely searchable text within PDF (depending on scan quality).

Zoom Functionality:

YES (Zoom IN/OUT)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Type:

2.5L (153 cu in) Inline-4 ' aac'

Engine 1 Fuel Delivery:

Multi-Point Fuel Injection (MPI) or Carbureted (depending on specific sub-model and market)

Engine 1 Horsepower Est:

Approx. 100-125 hp (depending on specific variant and fuel delivery system)

Engine 1 Torque Est:

Approx. 130-145 lb-ft (depending on specific variant and fuel delivery system)

Optional Engine

Engine 2 Type:

3.0L (181 cu in) Mitsubishi 6G72 V6

Engine 2 Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Engine 2 Horsepower Est:

Approx. 140-150 hp

Engine 2 Torque Est:

Approx. 160-170 lb-ft

Fuel System

Fuel Type Recommendation:

Unleaded gasoline (Octane rating as per owner's manual recommendations)

🔧 Transmission

Standard

Transmission Standard Type:

5-speed Manual Transmission

Optional

Transmission Optional Type:

3-speed Automatic Transmission (with lock-up torque converter)

Features

Transmission Fluid Spec Auto:

ATF+2 or equivalent (refer to manual for precise specification)

📐 Dimensions

Exterior

Wheelbase Est:

Approx. 103.4 inches (2626 mm)

Length Est:

Approx. 177.1 inches (4498 mm)

Width Est:

Approx. 69.4 inches (1763 mm)

Height Est:

Approx. 54.5 inches (1384 mm)

Weights

Curb Weight Est Start:

Approx. 2650 lbs (1202 kg) for 4-cylinder manual transmission

Curb Weight Est End:

Approx. 2850 lbs (1293 kg) for V6 automatic transmission

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Est:

Not extensively documented for this model year; generally considered average for its era.

Active Features

Optional Anti-lock Braking System (ABS)

Passive Features

Airbags:

Driver-side airbag standard; passenger airbag not standard for 1991.

Seat Belts:

Front: 3-point automatic locking retractors; Rear: Lap and shoulder belts.

💡 Technology Features

Infotainment

Audio System Options:

AM/FM stereo, cassette player; optional CD player availability may vary.

Instrument Cluster:

Analog gauges for speedometer, tachometer (optional), fuel, engine temperature; warning lights for various systems.

Driver Assistance

Cruise Control:

Available as an option on most trims.

Connectivity

Connectivity Features:

Not applicable for 1991 model year (pre-internet/smartphone era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months, whichever comes first (refer to manual for specific engine/oil type).

Transmission Fluid Change Auto:

Every 30,000-60,000 miles (depending on driving conditions and manual recommendation).

Coolant Flush Interval:

Every 30,000 miles or 2 years (using recommended coolant).

Spark Plug Replacement Est:

Every 30,000-60,000 miles (depending on spark plug type: conventional vs. platinum).

Fluid Specifications

Engine Oil Spec:

API SG or SH, SAE 10W-30 or 5W-30 (refer to manual for specific engine and climate recommendations).

Brake Fluid Spec:

DOT 3 Brake Fluid.

Power Steering Fluid Spec:

Chrysler Power Steering Fluid or equivalent (refer to manual).

Known Issues

Common Issue 1:

Head gasket leaks (especially on 2.5L engines).

Common Issue 2:

Transmission solenoid failures or shifting issues in automatics.

Common Issue 3:

Electrical issues: faulty sensors, intermittent dashboard lights, wiring harness problems.

Common Issue 4:

Rust and corrosion, particularly on rocker panels, wheel wells, and suspension components.

Common Issue 5:

AC system leaks and compressor failures.

📚 Vehicle History

Brand Heritage

Plymouth Brand Positioning:

Plymouth was positioned by Chrysler as a value-oriented brand, often offering sportier styling or more features for the price compared to Dodge or Chrysler counterparts.

Model Evolution

Acclaim Introduction:

Introduced for the 1989 model year as part of Chrysler's relaunch of the Plymouth brand, built on the K-car derived platform.

Acclaim 1991 Updates:

Minor styling updates, potential powertrain revisions, and feature packaging changes for the 1991 model year compared to earlier versions.

Production

Production Plant:

Sterling Heights, Michigan, USA (and possibly others within Chrysler Corporation's network).

Production Years:

1989-1994

🏆 Awards & Recognition

Recognitions

Automotive Journal Awards:

Received some positive mentions in automotive press for its value proposition and styling upon introduction, but generally not a recipient of major performance or luxury awards.