Polaris 600 HO RMK 2007 Service Repair Workshop Manual

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Taper: Snowmobile

Distributeur:

UGS: 89843

Mots clés: 2007 600 HO RMK ATV Misc Polaris Powersports Snowmobile

Variantes de produits

Description

The 2007 Polaris 600 HO RMK is a high-performance mountain snowmobile engineered for enthusiasts and backcountry explorers. Designed for optimal deep snow capability and climbing prowess, it features a specialized RMK design with a longer track, aggressive suspension, and a lightweight chassis. The Liberty 600 HO engine delivers a strong power-to-weight ratio, making it a capable machine against competitors like the Ski-Doo Summit and Arctic Cat M-Series. Polaris Industries, a respected name in powersports, has a long heritage of innovation, and the RMK line represents a significant part of their commitment to mountain riding. This comprehensive service repair workshop manual provides detailed instructions for the maintenance, diagnosis, and repair of the 2007 Polaris 600 HO RMK. It covers all essential systems, including the engine, fuel system, ignition, cooling, exhaust, drive system, front and rear suspension, brakes, steering, electrical system, and bodywork. The manual includes procedures for scheduled maintenance, troubleshooting common issues, engine and clutch overhauls, suspension and brake repairs, and electrical diagnostics. Technical specifications, torque values, and fluid requirements are also provided, making this an indispensable resource for owners and technicians seeking to ensure the optimal performance and longevity of their snowmobile.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Year:

Engine Variant:

600 HO

Codes

Product Identifier:

Polaris 600 HO RMK 2007 Service Repair Workshop Manual PDF Download

👋 Introduction

Market Position

Segment:

High-performance mountain/backcountry snowmobile.

Target Audience:

Enthusiast riders, backcountry explorers, and service technicians.

Competitive Analysis

Competitors 2007:

Ski-Doo Summit, Arctic Cat M-Series, Yamaha Apex Mountain.

Key Features

Rmk Design:

Optimized for deep snow and climbing with a longer track, aggressive suspension, and lightweight chassis.

Engine Advantage:

The Liberty 600 HO (High Output) engine offers strong power-to-weight ratio for its class.

Manual Value Proposition

Value:

Essential resource for owners and mechanics to maintain, diagnose, and repair the 2007 Polaris 600 HO RMK effectively, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service and repair instructions for the 2007 Polaris 600 HO RMK snowmobile.

Page Count

Estimated Pages:

Varies (typical for workshop manuals of this era, often 500+ pages)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed overhaul, troubleshooting, diagnosis, and repair of the 600 HO Liberty engine.

Fuel System:

Carburetor tuning, fuel pump, fuel lines, fuel filter maintenance and repair.

Ignition System:

CDI unit, spark plugs, ignition coils, timing, and troubleshooting.

Cooling System:

Radiator, coolant hoses, water pump, thermostat, and flushing procedures.

Exhaust System:

Muffler, exhaust pipes, and heat shields inspection and service.

Drive System:

Clutch (primary and secondary) inspection, adjustment, and replacement; chaincase lubrication and inspection.

Suspension Front:

IFS (Independent Front Suspension) components, shock absorbers, skis, spindles, and alignment.

Suspension Rear:

RMK specific long-travel rear suspension (e.g., EDGE, IQ chassis variations), shock calibration, idler wheels, and track systems.

Brakes:

Hydraulic brake system, caliper, master cylinder, brake lines, and rotor service.

Steering:

Handlebars, steering post, tie rods, and ski spindle steering components.

Electrical System:

Lighting, battery, stator, wiring harnesses, switches, and accessory circuits.

Bodywork Chassis:

Hood, seat, running boards, decals, chassis components, and plastic body panels.

Track System:

Track inspection, tension adjustment, drive sprockets, and slider maintenance.

Procedures Included

Scheduled Maintenance:

Routine inspections, lubrication points, filter changes, and tune-up procedures.

Troubleshooting:

Diagnostic charts and procedures for common operational issues.

Engine Rebuild:

Step-by-step instructions for complete engine disassembly, inspection, and reassembly (e.g., piston, rings, crankshaft).

Clutch Service:

Detailed clutch calibration, roller replacement, spring changes, and alignment.

Suspension Repair:

Component replacement, shock absorber servicing, and alignment adjustments.

Brake Maintenance:

Bleeding procedures, pad and rotor replacement.

Electrical Diagnostics:

Wiring diagrams, testing of electrical components, and fault finding.

Carburetor Rebuild:

Jetting information, needle adjustments, and carburetor disassembly/reassembly.

Technical Depth

Depth:

Covers everything from basic owner maintenance to full mechanical overhauls and advanced diagnostics.

Diagnostic Codes:

Likely includes diagnostic codes or symptom-based troubleshooting for EFI or ignition systems if applicable.

Specifications:

Provides torque values, clearances, fluid capacities, and other critical technical data.

📊 Manual Specifications

File Format

Type:

Searchability:

Likely contains searchable text for quick information retrieval.

Printability:

Printable pages for workshop use.

Print Quality

Quality:

High-resolution, ensuring clarity of diagrams and text.

Binding Type

Type:

N/A (Digital PDF)

Paper Type

Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, Twin Cylinder

Displacement:

597cc

Bore X Stroke:

73.0 mm x 72.0 mm

Cooling System:

Liquid-cooled

Lubrication:

Autolube (Oil Injection)

Reed Valves:

Performance

Horsepower Approx:

Approx. 120-125 HP (factory spec)

Torque Approx:

N/A (specific torque figures not readily available without direct manual access, but indicative of strong mid-range power)

Fuel System

Carburetors:

Mikuni VM34, Dual (or potentially a later EFI system for some variants, but 600 HO typically carb'd in this era)

Fuel Type:

Unleaded gasoline, 87 octane minimum (check manual for specific recommendation)

Ignition System

Ignition Type:

CDI (Capacitor Discharge Ignition)

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris P-85 Primary Clutch and T-80 Secondary Clutch

Optional

Optional Gearing:

N/A (CVT is standard)

Features

Clutch Calibration:

Manual provides detailed information on clutch weights, springs, and helix angles for various conditions.

Chaincase:

Gear-driven chaincase with specific lubrication requirements and inspection intervals.

📐 Dimensions

Exterior

Track Length Approx:

Approx. 136 inches (standard for RMK models of this era)

Track Lug Height:

Typically 2.0 - 2.5 inches (for deep snow performance)

Ski Stance Approx:

Approx. 42-43 inches (variable by chassis generation)

Weights

Dry Weight Approx:

Approx. 450-470 lbs (varies by specific chassis and features)

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Snowmobiles are not typically subjected to automotive-style crash testing)

Active Features

Braking System:

Hydraulic disc brake system.

Throttle Safety:

Thumb throttle with safety interlock mechanism.

Passive Features

Kill Switch:

Engine kill switch (tether cord type usually)

Lighting:

Headlights, taillights, and brake light.

Safety Guidelines

Operation:

Manual provides essential safety guidelines for operating in various terrain and conditions.

💡 Technology Features

Infotainment

Display:

Analog gauges (speedometer, tachometer) with indicator lights for oil, engine temp, and check engine.

Driver Assistance

Throttle Control:

Thumb throttle for precise speed control.

Connectivity

Electrical Accessories:

Provision for accessory power (e.g., for GPS, hand warmers, heated visor plugs).

🔧 Maintenance

Service Intervals

Oil Change:

2-stroke, oil injection system – check for proper oil level in the reservoir; specific interval for checking/replacing oil injection pump belt if applicable.

Spark Plugs:

Inspect/replace based on usage and condition (typical interval: 1,000-1,500 miles or annually).

Clutch Inspection:

Recommended at 500-mile intervals or annually for belt wear, roller condition, and alignment.

Chaincase Lube:

Inspect and change according to manual recommendations (typically every 1,000-2,000 miles or annually).

Suspension Lube:

Grease suspension fittings periodically as per manual.

Fluid Specifications

Coolant:

Specific Polaris coolant blend or equivalent (e.g., ethylene glycol based) with appropriate antifreeze/antiboil properties.

Chaincase Oil:

Specific Polaris chaincase lubricant or equivalent API GL-4 75W-90 gear oil.

2 Stroke Oil:

High-quality synthetic 2-stroke oil specifically designed for Polaris snowmobile engines (e.g., Polaris VES Oil).

Known Issues

Common Wear Items:

Clutch components (rollers, buttons, bushings), suspension bushings, drive/driven clutch springs, track drivers, and brake pads are common wear items.

Engine Specific:

While generally reliable, consistent maintenance of the oil injection system and proper cooling are critical to prevent overheating or lubrication issues.

📚 Vehicle History

Brand Heritage

Polar Heritage:

Polaris Industries is a long-standing American manufacturer known for its innovation in the powersports industry, including snowmobiles.

Model Evolution

Rmk Lineage:

The RMK (Ridge, Mountain, King) line has been Polaris's dedicated mountain sled platform for many years, evolving through various chassis designs (e.g., EDGE, IQ).

Production

Production Era:

The 2007 model falls within the era of Polaris's significant advancements in mountain sled technology, often featuring the IQ chassis or its direct predecessor.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While specific awards for the 2007 600 HO RMK might not be readily documented, Polaris RMK models consistently received positive reviews in the snowmobile press for their mountain climbing capabilities and suspension performance during this era.

Ratings

Performance Reviews:

Likely rated highly by magazines like Snowmobile Magazine, American Snowmobiler, and others for its power and deep snow handling.