Purpose:
To enable technicians to build and maintain a reputation of quality service on the Polaris 600 IQ Touring 2008.
Advantage:
Provides information and procedures equivalent to authorized dealer service departments.
Benefits To Owner:
Saves money by enabling DIY maintenance and repairs, enhances understanding of vehicle functions.
Accuracy:
Endeavored to ensure accuracy of information for reliable repairs.
Completeness:
Contains all necessary instructions for any repair the vehicle may require.
Engine:
Full disassembly, repair, and overhaul, including performance tuning
Fuel System:
Diagnosis, repair, and maintenance of fuel delivery and injection/carburetion systems
Ignition System:
Troubleshooting, repair, and maintenance of ignition components and timing
Lubrication System:
Maintenance, fluid specifications, and repair of the lubrication system
Exhaust System:
Repair, maintenance, and component identification
Electrical System:
Wiring diagrams, component testing, diagnosis, and repair of all electrical systems
Bodywork:
Repair, removal, and installation procedures for body panels and components
Transmission:
Detailed disassembly and assembly procedures for the transmission
Routine Maintenance:
Tune-ups, lubrication, fluid changes, general servicing
Component Removal Installation:
Step-by-step instructions for removing and installing major components
Assembly Disassembly:
Comprehensive procedures for breaking down and reassembling various assemblies
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues
Overhaul Procedures:
Detailed instructions for complete component overhauls, including engine and transmission
Depth:
Comprehensive, suitable for professional technicians and experienced DIYers
Special Tools:
Identification and usage of Polaris special tool numbers where applicable
Engine Type:
Liquid-cooled, 2-stroke, 2-cylinder
Engine Displacement:
599cc (This is a standard displacement for Polaris 600 series engines)
Horsepower Estimate:
Approx. 120-130 HP (Typical for this engine configuration in 2008)
Torque Estimate:
Specific torque figures are typically found within the service manual itself.
Fuel Delivery:
Likely Fuel Injection (Cleanfire® Injection) for 2008 models, though Carbureted versions might exist depending on specific sub-model or region.
Fuel Type:
Unleaded gasoline (Octane rating as specified in manual)
Oil Delivery:
Oil Injection system
Braking System:
Hydraulic disc brake with vented rotor
Throttle Limiter:
Possible governor or electronic throttle control for safety, depending on specific model tuning.
Roll Over Protection:
Standard snowmobile design incorporates rider positioning for stability; no specific roll-over protection structure.
Lighting:
Halogen headlights, LED tail light
Oil Change:
Refer to manual for specific interval, typically based on mileage or hours of operation.
Clutch Maintenance:
Regular inspection and cleaning of clutch components recommended.
Spark Plugs:
Replacement interval specified in manual, usually based on usage.
Coolant Type:
Specific coolant mixture (e.g., Ethylene Glycol based) as per Polaris recommendations.
Chaincase Oil Type:
Specific gear oil or chaincase lubricant as specified by Polaris.
2-Stroke Oil:
High-quality 2-stroke synthetic oil specifically formulated for Polaris Cleanfire® engines, as per manual.
Clutch Wear:
Common in high-mileage or aggressively ridden CVT systems; manual provides inspection and adjustment procedures.
Engine Performance Variation:
Can be due to fuel quality, spark plug condition, or carburetor/injector issues; manual covers diagnosis.
Suspension Components:
Wear and tear on shock absorbers, bushings, and tie rods are common with use; manual details inspection and replacement.
Manufacturer:
Polaris Industries, Inc. - A long-standing manufacturer of snowmobiles, ATVs, and other recreational vehicles.
Iq Platform:
The IQ platform was a significant evolution for Polaris, known for its advanced chassis design and improved rider ergonomics.
Production Years:
The IQ platform was introduced in the mid-2000s and produced for several years, with various engine and trim levels.