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Polaris Hawkeye 2x4 4x4 2006 Workshop Service Repair Manual

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This manual covers the 2006 Hawkeye, a versatile All-Terrain Vehicle (ATV) designed for recreational riders, farm use, and light trail riding. Known for its robust engineering and reliable performance, the...
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Taper: Atv
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UGS: 147037
Polaris Hawkeye 2x4 4x4 2006 Workshop Service Repair Manual
This manual covers the 2006 Hawkeye, a versatile All-Terrain Vehicle (ATV) designed for recreational riders, farm use, and light trail riding. Known for its robust engineering and reliable performance, the Hawkeye features a single-cylinder, liquid-cooled, four-stroke engine with a displacement of approximately 375 cc, coupled with an automatic CVT transmission. Its selectable 2x4 / 4x4 drivetrain provides adaptability for various terrains, and it adheres to ANSI/SVIA standards for ATVs, incorporating hydraulic disc brakes and essential safety features like lighting and protective footwells. The Hawkeye was positioned as a capable entry-level to mid-range utility ATV, competing with models from major manufacturers in its segment. This comprehensive workshop service repair manual, written in English, provides in-depth coverage for the 2006 Hawkeye, suitable for owners and technicians. It details scheduled maintenance, pre-ride inspections, and troubleshooting guides for common and uncommon issues. Specific procedures include complete engine overhaul, fuel system service, ignition system diagnostics, transmission maintenance, drivetrain and suspension repair, brake system servicing, and electrical system troubleshooting with detailed wiring diagrams. The manual also covers chassis and bodywork, offering step-by-step repair instructions, disassembly and reassembly guidance, torque specifications, and identification of special tools, all presented with hundreds of photos and illustrations for clarity.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Hawkeye
Year:
2006
Vehicle Type:
All-Terrain Vehicle (ATV)
Drivetrain:
2x4 / 4x4 (Selectable)
👋 Introduction
Market Position
Vehicle Segment:
Entry-level to mid-range utility ATV
Target Audience:
Recreational riders, farm use, light trail riding
Competitive Analysis
Key Competitors 2006:
Honda Rancher, Yamaha Kodiak, Suzuki KingQuad, Kawasaki Prairie
Key Features
Engine Type:
Single-cylinder, liquid-cooled, four-stroke
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Suspension Type:
Independent front suspension, swingarm rear suspension (likely)
Drive System:
Shaft drive with selectable 2WD/4WD
📋 Manual Details
Coverage Areas
Regions Covered:
Global (Specifications applicable to all markets where the 2006 Polaris Hawkeye was sold)
Page Count
Estimated Pages:
Hundreds (Exact number not specified, but described as extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, and component replacement
Fuel System:
Carburetor adjustment, fuel pump, fuel lines, fuel tank
Ignition System:
Spark plug service, ignition coil, CDI unit, timing
Transmission Drive:
CVT belt inspection and replacement, primary and secondary clutch service, gearbox overhaul
Drivetrain Axles:
Front and rear drive shafts, differentials, axle boots, universal joints
Suspension Steering:
Front and rear suspension components, shock absorbers, A-arms, ball joints, tie rods, steering system
Brakes:
Hydraulic brake system, calipers, master cylinder, brake lines, brake pads, brake discs
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, switches, sensors
Cooling System:
Radiator, fan, thermostat, coolant hoses, coolant type
Chassis Frame:
Frame inspection, welding points, component mounting
Bodywork Plastics:
Fender removal and installation, seat, handlebars, rack assembly
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, lubrication), pre-ride inspections
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding guides
Repair:
Step-by-step repair instructions for all major and minor components
Disassembly Reassembly:
Complete disassembly and reassembly of the entire vehicle
Wiring Diagrams:
Detailed electrical schematics for all circuits
Torque Specifications:
Precise torque values for all critical fasteners
Special Tools:
Identification of any specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for experienced mechanics and advanced DIYers
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and Mac OS
Searchability:
Likely text-searchable PDF (standard for modern digital manuals)
Print Quality
Printability:
Fully printable, allowing for section or full document printing
Illustration Quality:
Hundreds of photos and illustrations, with enlarged insets for detail
Binding Type
Delivery Method:
Instant download
Paper Type
Physical Format:
Digital (PDF), no physical book or CD-ROM required
⚙️ Engine Specifications
Primary Engine
Engine Family:
Polaris 375cc class
Displacement:
375 cc (approximate)
Bore X Stroke:
Specific dimensions not provided, but typical for this class
Compression Ratio:
Typically around 9.0:1 to 10.5:1 for this era/class
Performance
Horsepower Estimated:
20-25 HP (estimated, specific figures not in product description)
Torque Estimated:
20-25 lb-ft (estimated, specific figures not in product description)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni or Keihin)
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
Typically 3-4 gallons (specifics in manual)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Gear Selection:
High, Low, Neutral, Reverse
Features
Drive Engagement:
Shaft Drive to Front and Rear Differentials
Clutch Type:
Automatic Primary and Secondary Clutches
Gear Ratios:
Specific ratios covered in the manual
Fluid Requirements
Transmission Fluid Type:
Typically SAE 10W-40 or specific CVT fluid (check manual for exact spec)
Transmission Fluid Capacity:
Specific capacity detailed in the manual
📐 Dimensions
Exterior
Length:
Approx. 83 inches (198.1 cm) - typical for this class
Width:
Approx. 46 inches (116.8 cm) - typical for this class
Height:
Approx. 47 inches (119.4 cm) - typical for this class
Weights
Dry Weight:
Approx. 550-600 lbs (250-272 kg) - typical for this class
Ground Clearance:
Approx. 8-10 inches (20-25 cm) - typical for this class
Cargo
Front Rack Capacity:
Typically 50-100 lbs (23-45 kg)
Rear Rack Capacity:
Typically 100-150 lbs (45-68 kg)
Towing Capacity:
Typically 1000-1500 lbs (454-680 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA standards for ATVs
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Selectable 4Wd:
Allows rider to choose between 2WD and 4WD operation for varied terrain
Passive Features
Lighting:
Headlights, taillight, brake light
Handlebar Design:
Ergonomic design with handgrips and control placement
Footwells:
With integrated floorboard/heel guards
💡 Technology Features
Infotainment
Audio System:
Not applicable (basic utility ATV)
Driver Assistance
Traction Control:
Not applicable (basic utility ATV)
Connectivity
Charging Port:
May have a 12V accessory outlet for charging devices
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 50-100 operating hours or annually (specifics in manual)
Air Filter Cleaning:
Inspect every 25 hours, clean/replace as needed based on conditions
Spark Plug Replacement:
Typically every 100-200 operating hours or annually
Cv Belt Inspection:
Inspect every 50 hours for wear and damage
Fluid Specifications
Engine Oil Type:
Polaris Synthetic 0W-40 or equivalent API SG/SH/SJ certified oil (verify in manual)
Engine Oil Capacity:
Approx. 2.0-2.5 quarts (1.9-2.4 liters) with filter change (verify in manual)
Coolant Type:
Ethylene glycol-based antifreeze mixed 50/50 with distilled water (verify in manual)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (verify in manual)
Known Issues
Common Wear Items:
CV joints and boots, suspension bushings, brake pads, CVT belt
Potential Electrical Issues:
Corrosion on connectors, stator failure (common in many ATVs of this era)
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries, founded in 1954, known for snowmobiles and ATVs
Model Evolution
Hawkeye Lineage:
The Hawkeye series was positioned as a versatile and capable utility ATV, often building on platforms from earlier Polaris models like the Sportsman.
Production
Production Period:
The Hawkeye model was produced in the mid-2000s, with the 2006 model being a significant iteration.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2006 Hawkeye are not detailed in the product information, but Polaris ATVs have historically received positive reviews for their utility and performance.
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