Market Position:
Targeted at owners and technicians performing maintenance and repairs on 2002 Polaris Indy 500, 600, 700, and 800cc snowmobiles, specifically the Edge, RMK, SKS, and Trail variants.
Competitive Analysis:
Provides a digital, instantly accessible alternative to physical service manuals, offering convenience and cost savings. Competes with other digital manual providers and physical OEM manuals.
Key Features:
Instant download post-payment, lifetime protection policy against loss/damage, printable pages, on-trail repair capability via smart devices.
Covered Models:
2002 Polaris 700 Edge RMK (136", 144", 151"), 2002 Polaris 700 Edge RMK, 2002 Polaris 800 Edge RMK (144", 151", 156"), 2002 Polaris 800 Edge RMK, 2002 Polaris Indy 500 RMK, 2002 Polaris Indy 500 SKS, 2002 Polaris Indy 600 Edge RMK, 2002 Polaris Indy 700 SKS, 2002 Polaris Indy Trail RMK
Model Variations:
Includes specific sub-models like 'RMK' (for mountain/deep snow), 'SKS' (Sport King Special, often crossover), and 'Trail' (for groomed trails), each with potentially different suspension and track configurations.
Page Count:
Not Specified (Digital PDF)
Manual Type:
Repair Manual / Workshop Manual / Service Manual / Owner's Information (implied)
Format:
PDF (Downloadable)
Systems Covered:
General Information, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
Specific Systems Detailed:
Engine (top-end, bottom-end, cooling, lubrication), Fuel System (carburetors, fuel pump), Electrical System (lighting, ignition, stator, CD I), Drive Train (clutches, chain case, track), Suspension (front and rear, shocks, trailing arms), Steering, Brakes, Chassis, Body panels and plastics.
Procedures Included:
Repair, Maintenance, Troubleshooting, Diagnostics, Component Replacement, System Adjustments, Lubrication Procedures
Repair Procedures:
Engine rebuilds, carburetor overhaul and adjustment, clutch inspection and replacement, suspension component removal/installation, shock absorber servicing, electrical system diagnosis and repair, brake caliper and master cylinder service.
Technical Depth:
Comprehensive: Covers routine maintenance to in-depth repairs and troubleshooting for all listed models and engine variants.
Troubleshooting Guidelines:
Includes step-by-step troubleshooting charts and diagnostic procedures for common performance issues, electrical faults, and mechanical failures.
Primary Engines Covered:
Polaris Liberty 500cc, 600cc, 700cc, 800cc (2-stroke, liquid-cooled twin-cylinder configurations primarily)
Engine Type:
2-stroke, Liquid-Cooled, Twin-Cylinder
Performance Data:
Details on horsepower, torque, RPM ranges, and engine tuning specific to each engine displacement (500, 600, 700, 800).
Compression Ratios:
Specifications for correct compression readings per cylinder.
Fuel System Coverage:
Carburetor systems (likely Mikuni or Keihin), fuel pump operation, fuel line routing, and fuel filter replacement.
Carburetor Specifications:
Details on jetting, needle settings, float bowl levels, and synchronization for specific carburetor models (e.g., Mikuni VM series).
Cooling System Details:
Radiator cleaning, coolant type and mixture ratios, thermostat operation, and water pump inspection.
Engine Removal And Installation
Engine Mount Torque Specs:
Torque specifications for engine mounting bolts and exhaust system components.
Transmission Type:
CVT (Continuously Variable Transmission) - Polaris P-85/P-90 Primary Clutch and various secondary clutches (e.g., Polaris P-85 Driven Clutch).
Optional Transmission Features:
Information on clutch calibration, belt inspection and replacement, gear case lubrication, and drive/driven clutch maintenance.
Transmission Features:
Detailed breakdown of the Polaris Variable Ratio Drive (VRD) system, including clutch engagement/disengagement speeds, alignment, and maintenance procedures.
Chain Case Lubrication:
Type and capacity of chain case lubricant, and replacement intervals.
Track Lengths:
Covered tracks include 136", 144", 151", 156" variants, crucial for RMK (mountain) models.
Ski Stance:
Information pertaining to ski width and adjustments.
Dry Weight:
Specifications on dry weight will be present for different engine configurations and track lengths.
Gross Vehicle Weight Rating:
GVWR specifications for safe operation.
Cargo Capacity:
Information regarding storage compartments and any associated weight limits.
Safety Ratings:
Not applicable in the traditional automotive sense. Focus will be on safe operating procedures and component safety checks.
Active Safety Features:
Information on brake system operation, steering system integrity, and throttle control.
Passive Safety Features:
Covers proper handling, rider positioning, and maintenance of safety-critical components like handlebars, footrests, and track.
Infotainment Features:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, engine temp indicator. No advanced infotainment systems typical of modern vehicles.
Driver Assistance:
None. Focus is on mechanical and electrical systems.
Service Intervals:
Detailed schedules for: initial break-in service, oil changes, spark plug replacement, chain case lubrication, suspension lubrication, brake system checks, track tension adjustment, and clutch maintenance.
Clutch Maintenance Schedule:
Recommended intervals for clutch inspection, cleaning, greasing, and belt replacement.
Fluid Specifications:
Specific recommendations for 2-stroke engine oil (e.g., Polaris brand or equivalent API-TC/JASO FD rated), chain case oil (e.g., Polaris synthetic chain case oil), coolant (antifreeze mixture), and brake fluid (DOT 3/4).
Coolant Type:
Ethylene glycol-based antifreeze with rust inhibitors, typically a 50/50 mixture with distilled water.
Common Issues:
Potential areas covered may include clutch wear, track alignment and wear, suspension component durability, electrical connections, and carburetor tuning common to the Liberty engine platform of this era.
Electrical Gremlins:
Common electrical issues might include headlight or taillight failures, faulty kill switches, or issues with the ignition system, all addressed within the electrical system section.
Brand Heritage:
Polaris has a long history in snowmobiling, with the Indy line being a cornerstone of their product offerings, known for performance and versatility.
Model Evolution 2002:
The 2002 model year saw the continuation and refinement of the Edge chassis, which introduced significant improvements in rider ergonomics and suspension performance over previous generations. RMK models focused on deep snow capability, SKS on crossover/trail, and Trail on groomed trails.
Chassis Design:
The Edge chassis was known for its rider-forward design, improving balance and control, especially in varied terrain. This manual covers specific iterations of this chassis.
Production Details:
Manufacturing primarily in the United States. Specific production numbers for each variant are not typically detailed in repair manuals but the scope indicates a wide range of configurations.
