Target Audience:
DIY enthusiasts, snowmobile owners, independent repair shops
Advantage:
Comprehensive coverage across multiple model years and variants, detailed troubleshooting, factory-level information
Illustration Detail:
Illustrated with clear, step-by-step instructions and detailed diagrams
Troubleshooting Support:
Provides immediate assistance for diagnosing and fixing problems
Professional Use:
Same manual used by professional technicians and workshops
Primary Coverage:
1996, 1997, 1998 Polaris Indy Snowmobiles
Specific Models 1996:
Indy XLT, Indy XLT SP, Indy XLT SKS, Indy XLT RMK, Indy XLT Touring, Indy 600 XCR, Indy 600 XCR SP, Indy RXL, Indy Ultra SP, Indy Ultra SKS, Indy Ultra RMK, Indy Storm, Indy Storm SKS, Indy Storm RMK
Specific Models 1997:
Indy Lite, Indy Lite Deluxe, Indy Lite GT, Indy Sport, Indy TranSport, Indy Super Sport, Indy Sport Touring, Indy 440 LC, Indy XCF, Indy XC, Indy Trail, Indy Trail Touring, Indy Trail RMK, Indy Classic, Indy Classic Touring, Indy 500, Indy 500 SKS, Indy 500 RMK, Indy 500 EFI, Indy Wide Trak LX, Indy Wide Trak GT, Indy XLT, Indy XLT SP, Indy XLT SKS, Indy XLT RMK, Indy XLT Touring, Indy XLT LTD, Indy XLT LTD SP, Indy 600 XC, Indy 600 XCR, Indy 600 XCR SE, Indy RXL, Indy Ultra, Indy Ultra SP, Indy Ultra SPX, Indy Ultra SPX SE, Indy Ultra Touring, Indy 700 XC, Indy 700 SKS, Indy 700 RMK, Indy Storm, Indy Storm SE, Indy Storm RMK, Indy 440 XCR
Specific Models 1998:
Indy Lite, Indy Lite Deluxe, Indy Lite Touring, Indy Sport, Indy TranSport, Indy Sport Touring, Indy XCF, Indy 440 LC, Indy Trail, Indy Trail Touring, Indy Trail RMK, Indy Super Sport, Indy 440 XCR, Indy 500 RMK, Indy Classic, Indy Classic Touring, Indy WideTrak LX, Indy XLT Touring, Indy XLT LTD, Indy XLT SP, Indy XLT Classic, Indy 600 XC, Indy 600 RMK, Indy 600 XCR, Indy Ultra, Indy Ultra Touring, Indy 700 XCR, Indy 700 XC, Indy 700 RMK, Indy Storm
Type:
Factory Service Manual / Workshop Manual
Digital Format:
PDF (may be zipped)
Engine:
Complete engine repair, overhaul, diagnostics, including specific engine variants (EFI/Carbureted)
Fuel System:
Fuel delivery, carburetors, EFI systems, fuel pump, fuel tank servicing
Electrical Systems:
Engine electrical, chassis electrical, ignition system, lighting, starter, battery, stator, CDI unit, wiring diagrams
Chassis And Body:
Frame, body panels, seat, handlebars, steering system, suspension components
Drive Train:
Clutch, chaincase, drive shaft, driven shaft, gear ratios, bearing maintenance
Brakes:
Brake system inspection, repair, fluid replacement, caliper service
Suspension And Track:
Front and rear suspension, shock absorbers, springs, track system maintenance, alignment
Maintenance:
Routine servicing, lubrication, filter replacement, spark plug replacement, clutch inspection
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Repair:
Detailed step-by-step repair instructions for all major components and systems
Rebuild:
Engine and component rebuild procedures, including part specifications and tolerances
Restoration:
Guidance for restoring vintage models, including disassembly, cleaning, and reassembly
Diagnostic Tools:
Information on using specialized tools for diagnosis and repair
Component Breakdowns:
Detailed exploded views and part number breakdowns for all assemblies
Wiring Diagrams:
Comprehensive, high-quality wiring diagrams for all electrical systems
Specifications And Tolerances:
Precise technical specifications, torque values, and critical component tolerances
Engine Types Covered:
Multiple engine displacements and configurations based on model year (e.g., 440cc, 500cc, 600cc, 700cc), including liquid-cooled (LC) and fan-cooled variants
Power Output:
Varies by model; specific HP/torque figures detailed within manual
Fuel Delivery Options:
Carbureted and Electronic Fuel Injection (EFI) systems
Cylinder Configurations:
Likely inline twin-cylinder configurations, common for this era and type of snowmobile
Cooling System:
Both fan-cooled and liquid-cooled (LC) systems are covered
Type:
CVT (Continuously Variable Transmission) with Polaris P-85/P-90 clutches likely standard
Gear Options:
N/A (CVT system is primary) - manual details clutch engagement, belt replacement, and drive/driven pulley servicing.
Clutch Service:
Detailed procedures for clutch alignment, belt inspection and replacement, spring and roller servicing
Chaincase Maintenance:
Servicing of chaincase, gear oil, chain tension, and bearing inspection
Safety Features Design:
Focus on mechanical safety systems, brake performance, steering integrity. Information on safety recalls may be implicitly covered through repair procedures.
Braking System:
Hydraulic disc brake systems, details on fluid checks, pad replacement, caliper service
Ergonomics:
Focus on safe operation and maintenance of controls, seating position, and handlebar setup.
Typical Intervals:
Detailed service intervals for oil changes, filter replacements, clutch service, track tension checks, bearing lubrication, and general inspections are provided within the manual.
Engine Oil:
Specific Polaris-approved 2-stroke synthetic or semi-synthetic oil specifications and mixture ratios (if applicable) will be detailed. Manual likely specifies API/TCW-3 ratings.
Chaincase Oil:
Specific chaincase lubricant type and viscosity grade (e.g., 75W-90 gear oil) will be listed.
Coolant:
For liquid-cooled models, specific antifreeze/coolant type (e.g., ethylene glycol-based) and mixture ratios will be specified.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specifications will be detailed for hydraulic brake systems.
Common Wear Items:
The manual will address wear items like drive belts, suspension bushings, steering components, and potential issues related to carburetor or EFI system tuning specific to these years.
Carburetor Tuning:
Guidance on adjusting and cleaning carburetors for optimal performance and fuel efficiency
Clutch Maintenance:
Emphasis on proper clutch maintenance for longevity and performance
Polaristracking:
Polaris has a long-standing history in snowmobile manufacturing, with the Indy line being a cornerstone of their performance and recreational offerings.
Indy Line Evolution:
The Indy line represents a broad range of Polaris snowmobiles, from entry-level trail models to high-performance mountain and racing sleds, evolving significantly in the mid-to-late 90s.
Manufacturing Era:
Mid-1990s, a period of significant technological advancement in snowmobile design and performance.
