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Polaris Magnum-325-4x4 Parts Manual 2000 rev-03

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The 2000 Magnum 325 4x4 represents a robust utility all-terrain vehicle, built by a manufacturer with a strong heritage in off-road vehicle innovation. This model, part of the respected Magnum...
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Taper: Atv
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UGS: 141538
Polaris Magnum-325-4x4 Parts Manual 2000 rev-03
The 2000 Magnum 325 4x4 represents a robust utility all-terrain vehicle, built by a manufacturer with a strong heritage in off-road vehicle innovation. This model, part of the respected Magnum series, offers reliable performance and four-wheel drive capability, making it suitable for a variety of demanding tasks and terrains. Its design focuses on durability and functionality, characteristic of a commitment to producing dependable recreational and utility vehicles. This manual serves as a comprehensive resource for the 2000 Magnum 325 4x4, providing detailed parts identification through exploded views and schematics. It covers essential components across various systems, including the engine, drivetrain, electrical, suspension, steering, and braking systems, along with bodywork and chassis. The information presented is designed to assist owners and technicians in accurately identifying parts for maintenance, repair, and ordering, ensuring the vehicle remains in optimal working condition.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Magnum 325 4x4
Year:
2000
Model Code:
Not Specified in Product Information
Trim Level:
4x4
👋 Introduction
Market Position
Market Position:
Targeted at owners and technicians of the 2000 Polaris Magnum 325 4x4 ATV seeking detailed parts information for maintenance, repair, and parts sourcing.
Competitive Analysis
Value Proposition:
Provides crucial part numbers and visual aids (exploded views) to ensure correct part selection, minimizing errors and downtime for owners and independent repair shops.
Key Features
Key Features:
Comprehensive exploded views, schematics, part numbers, digital download format for immediate access.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts identification and exploded views
Secondary Coverage:
Engine assemblies, component relationships
Page Count
Page Count:
Not Specified (PDF Download)
Manual Type
Manual Type:
Parts Manual / Parts Catalog
Language
Language:
English
Format
Format:
PDF Download
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Components:
Engine assemblies, carburetor, fuel system components, ignition system, starter, cooling system components (radiator, coolant), exhaust system (muffler), piston, crankshaft, camshaft, valves, connecting rod, flywheel, primary reduction gear, cylinder, head.
Drivetrain Components:
Drive train, transmission, drive shafts, axles, swingarm, swinger, rear axle, front axle, wheels, tires, drive sprocket.
Electrical Components:
Ignition system, starter, battery, charging system (rectifier, stator, magneto), lights (front, rear), switches, electronic components.
Suspension Steering:
Front suspension (forks, triple tree), rear suspension (struts, linkage, shock absorbers), steering components (handlebars, steering stem).
Braking System:
Brakes (front and rear), brake pads, brake rotors, brake lines.
Bodywork Chassis
Bodywork Chassis:
Frame, fenders (front, rear), plastic components, seat, panels.
Procedures Included
Part Identification:
Detailed exploded views showing component location and relationship.
Part Ordering:
Provides part numbers for accurate part ordering.
Assembly Disassembly:
Implied through exploded views for assembly and disassembly guidance.
Troubleshooting Diagnosis:
While not explicitly a troubleshooting manual, component identification aids in diagnosing issues. Keywords like 'trouble', 'problems', 'error codes' suggest some diagnostic information may be present.
Technical Depth
Technical Depth:
High - focuses on precise identification and interrelation of all parts, essential for repair and maintenance.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable if created from digital sources or properly OCR'd.
Print Quality
Print Quality:
Dependent on original source and conversion; PDF typically allows for good quality printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke
Displacement:
325cc (Approximate, based on model name)
Cooling System:
Liquid-cooled (Implied by 'coolant replace', 'coolant change', 'radiator')
Performance
Horsepower:
Not Specified in Product Information
Torque:
Not Specified in Product Information
Compression Ratio:
Not Specified in Product Information
Fuel System
Fuel Delivery:
Carburetor (Keywords: 'carburetor', 'carb', 'mixture screw', 'slow jet', 'pilot jet', 'main jet')
Fuel Type:
Gasoline
Lubrication
Engine Oil Type:
Refer to manual for specific viscosity and API service classification (Keyword: 'which engine oil')
Engine Internals
Bore X Stroke:
Not Specified in Product Information
Valve Train:
Overhead Valve (OHV) - Implied by 'valves', 'cam', 'camshaft'
🔧 Transmission
Standard
Transmission Type:
Automatic (Likely PVT - Polaris Variable Transmission, common for ATVs of this era)
Drive System:
4x4 (Four-wheel drive)
Features
Gear Selection:
High/Low range, Reverse (Common for this class of ATV)
Transmission Fluid:
Refer to manual for specific fluid type and capacity.
📐 Dimensions
Exterior
Length:
Not Specified in Product Information
Width:
Not Specified in Product Information
Height:
Not Specified in Product Information
Weights
Dry Weight:
Not Specified in Product Information
Curb Weight:
Not Specified in Product Information
Towing Capacity:
Not Specified in Product Information
Tires
Front Tire Size:
Not Specified in Product Information (Refer to manual for part numbers and potential sizes)
Rear Tire Size:
Not Specified in Product Information (Refer to manual for part numbers and potential sizes)
Wheels
Wheel Bolt Pattern:
Not Specified in Product Information
🛡️ Safety Features
Ratings
Atv Safety Standards:
Governed by ATV industry safety standards, specific ratings not typically provided for ATVs in the same manner as cars.
Active Features
Braking System:
Hydraulic disc brakes (implied by 'brakes', 'rotors', 'pads', 'hydraulic')
Passive Features
Frame Construction:
Steel frame construction (typical for ATVs)
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this utility ATV.
Driver Assistance
Driver Assistance Features:
Not applicable for this utility ATV.
Connectivity
Connectivity Options:
Not applicable for this utility ATV.
Electrical System
Charging System Components:
Rectifier, stator, magneto, battery (Keywords: 'charging', 'rectifier', 'stator', 'magneto', 'battery').
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for specific mileage or hour intervals (typical: 50-100 hours or 6-12 months).
Gearbox Oil Change:
Refer to manual for specific intervals.
Air Filter Cleaning Replacement:
Refer to manual for recommended service intervals and cleaning procedures.
Spark Plug Replacement:
Refer to manual for recommended replacement intervals and specifications.
Fluid Specifications
Engine Oil Capacity:
Refer to manual for exact capacity.
Coolant Type:
Refer to manual for specific coolant type and mixture ratio (likely ethylene glycol-based).
Brake Fluid Type:
Refer to manual for specific type (likely DOT 3 or DOT 4).
Known Issues
Common Wear Items:
Brake pads and rotors, drive belts (for PVT), suspension bushings, wheel bearings, spark plugs, tires. (General knowledge for ATVs of this age).
Troubleshooting Pointers
No Spark:
Troubleshooting may involve checking ignition coil, stator, magneto, spark plug, and wiring harness connections (keywords: 'no spark', 'ignition', 'stator', 'magneto', 'coil', 'plug').
Starting Issues:
Could relate to fuel system (carburetor adjustments/cleaning), ignition system, starter motor, or battery. (Keywords: 'start', 'starter', 'carburetor', 'fuel pump', 'battery').
📚 Vehicle History
Brand Heritage
Polariss Heritage:
Polaris has a long history in off-road vehicle manufacturing, particularly with ATVs and snowmobiles, known for innovation and durability.
Model Evolution
Magnum Series Evolution:
The Magnum series was a popular line of utility ATVs for Polaris, known for their robust performance and 4x4 capabilities. The 325cc engine size places it in the mid-range of their offerings for that era.
Production
Production Era:
Late 1990s and early 2000s, a period of significant growth and development for the ATV market.
🏆 Awards & Recognition
Recognitions
Atv Awards:
Specific awards for the 2000 Magnum 325 4x4 are not detailed in the product information. However, Polaris ATVs of this era generally received positive reviews for performance and utility.
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