2008 Polaris Ranger RZR 800 EFI Service Repair Manual Download PDF

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Basic Information Identification Make: Polaris Model: Ranger RZR 800 EFI Year: 2008 Codes Vin Prefix: 4X4 (Specific Polaris VIN structure applies, not universally listed like passenger cars) Engine Code: RZR800...

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Mots clés: 2008 ATV Polaris Powersports Ranger RZR 800 EFI

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Description

Basic Information
Identification
Make:	Polaris
Model:	Ranger RZR 800 EFI
Year:	2008
Codes
Vin Prefix:	4X4 (Specific Polaris VIN structure applies, not universally listed like passenger cars)
Engine Code:	RZR800 (General designation; specific engine codes can be more granular)

Introduction
Market Position
Market Position:	Performance-oriented recreational Side-by-Side (SxS) vehicle for off-road use, targeting enthusiasts seeking a capable and agile machine.
Competitive Analysis
Competitive Analysis:	Competes with other 800cc class recreational SxS vehicles from manufacturers like Can-Am (Outlander series, Commander), Arctic Cat (Prowler), and Yamaha (Rhino). Known for its agile handling and sporty character.
Key Features
Key Features:	800cc V-twin engine, Electronic Fuel Injection (EFI), Independent Front and Rear Suspension (IRS), On-Demand True All-Wheel Drive (AWD), sporty handling characteristics.

Manual Details
Coverage Areas
Coverage Areas:	Front bumper to rear, covering all major service and repair aspects.
Page Count
Page Count:	Not explicitly stated, but described as 'most complete ever compiled'.
Manual Type
Manual Type:	Service Repair Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Systems Covered:	General information, Maintenance, Engine, Fuel injection, Body, Steering, Suspension, Clutching, Final drive, Transmission, Brakes, Electrical systems.
Procedures Included
Procedures Included:	Service procedures, repair instructions, troubleshooting guidance, maintenance schedules.
Technical Depth
Technical Depth:	Comprehensive, suitable for DIYers, covering detailed instructions and high-quality diagrams for complete servicing and repair.

Manual Specifications
File Format
File Format:	PDF
Print Quality
Print Quality:	High quality diagrams
Binding Type
Binding Type:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download - Printable)

Engine Specifications
Primary Engine
Engine Type:	4-stroke DOHC Twin-Cylinder
Displacement:	799.5 cc (48.8 cu in)
Bore X Stroke:	80 mm x 79 mm (Approximate)
Cooling System:	Liquid-cooled
Ignition:	Electronic Ignition
Performance
Horsepower:	Approx. 52 HP @ 6250 RPM (Manufacturer quoted, actual may vary)
Torque:	Approx. 47 lb-ft @ 5500 RPM (Manufacturer quoted, actual may vary)
Fuel System
Fuel System:	Electronic Fuel Injection (EFI) with Keihin throttle body
Fuel Type:	Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:	7.25 US gallons (27.4 liters)

Transmission
Standard
Transmission Type:	Automatic (PVT - Polaris Variable Transmission) with High/Low range and Reverse
Clutch Type:	Adjustable, Variable Rate Drive Clutch and Driven Clutch
Drive System:	On-Demand True All-Wheel Drive (AWD) / 2WD
Features
Locking Differential:	Locking Front Differential
Final Drive:	Shaft Drive

Dimensions
Exterior
Length:	101.7 in (258.3 cm)
Width:	50 in (127 cm)
Height:	70 in (177.8 cm) (to top of roll cage)
Wheelbase:	77.2 in (196 cm)
Ground Clearance:	11.5 in (29.2 cm)
Weights
Dry Weight:	975 lbs (442 kg)
Payload Capacity:	300 lbs (136 kg)
Towing Capacity:	1,500 lbs (680 kg)
Cargo
Cargo Box Capacity:	300 lbs (136 kg)

Safety Features
Ratings
Safety Ratings:	Not subjected to federal crash test standards like passenger vehicles. Designed for off-road use with a ROPS (Roll-Over Protective Structure).
Active Features
Active Features:	On-Demand True AWD, Front Differential Lock, powerful hydraulic disc brakes.
Passive Features
Passive Features:	ROPS, Seat belts, Steering wheel, Adjustable seat positions.

Technology Features
Infotainment
Infotainment Features:	Basic instrumentation cluster including speedometer, odometer, trip meter, tachometer, engine hour meter, fuel gauge, and warning lights. No advanced infotainment system typically found in automotive applications.
Driver Assistance
Driver Assistance Features:	Limited to vehicle dynamics and AWD system. No electronic driver assistance features like traction control or stability control as found in passenger cars.
Connectivity
Connectivity Features:	No native connectivity features. May support aftermarket GPS units or communication devices.

Maintenance
Service Intervals
Initial Service:	Typically recommended at 10-20 operating hours or 1 month for initial break-in service (oil change, filter inspection).
Regular Maintenance:	Refer to manual for specific intervals based on operating hours or mileage, generally including oil changes (engine and transmission/final drive), filter checks/replacements, spark plug checks, brake inspections, and drive belt inspection.
Fluid Specifications
Engine Oil Type:	Polaris PS-4 10W-50 Full Synthetic Ester Engine Oil (or equivalent API CI-4/SL rated oil)
Engine Oil Capacity:	Approx. 2.0 US quarts (1.9 L) with filter change
Transmission Fluid Type:	Polaris AGL Synthetic Gearcase Lubricant (or SAE 80W-90 gear oil)
Transmission Fluid Capacity:	Approx. 0.5 US quarts (0.47 L)
Coolant Type:	Ethylene glycol-based antifreeze (e.g., 50/50 mix with distilled water)
Known Issues
Known Issues:	Potential for clutch belt wear, some reports of vibration at certain RPMs, and general wear and tear on suspension components common to off-road vehicles. Cooling system efficiency can be impacted by debris. EFI system requires proper maintenance for optimal performance.

Vehicle History
Brand Heritage
Brand Heritage:	Polaris Industries, Inc. is a long-standing American manufacturer known for its pioneering work in snowmobiles and later expanding into ATVs, UTVs, and other powersports vehicles. Founded in 1954.
Model Evolution
Model Evolution:	The RZR line was introduced by Polaris as a new breed of sport UTVs designed for performance and agility. The RZR 800 EFI was a key model in establishing this segment, offering a more compact and nimble option compared to larger utility-focused UTVs.
Production
Production Years:	2008-2014 (for the RZR 800 and its variants like RZR S 800, RZR 4 800)

Awards & Recognition
Recognitions
Recognitions:	While specific awards for the 2008 model are not widely publicized, the RZR line consistently received positive reviews for its performance, handling, and contribution to the sport UTV market segment.