Polaris Scrambler 400 1999 Workshop Service Repair Manual

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This workshop service repair manual covers the 1999 Scrambler 400, a sport-oriented ATV known for its performance and agility. As part of the first generation of the Scrambler line, this...

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Taper: Atv

Distributeur:

UGS: 103307

Mots clés: 1999 ATV Polaris Powersports Scrambler 400 Scrambler Models

Variantes de produits

Description

This workshop service repair manual covers the 1999 Scrambler 400, a sport-oriented ATV known for its performance and agility. As part of the first generation of the Scrambler line, this model offers a 378cc liquid-cooled, 2-stroke engine with a Mikuni VM34SS carburetor, paired with Variable Transmission (PVT) and On-Demand All-Wheel Drive. Its design emphasizes a balance of power and handling, making it suitable for recreational riding and various terrains. The vehicle features hydraulic disc brakes for reliable stopping power and a basic instrument cluster for essential information. This comprehensive manual provides detailed service and repair information for all styles of the 1999 Scrambler 400. It includes step-by-step instructions for disassembly and reassembly of all major systems, including the engine, fuel system, clutches, transmission, chassis, body, steering, suspension, brakes, and electrical systems. Users will find valuable diagnostic procedures for mechanical and electrical issues, scheduled maintenance guidelines, fluid specifications, and hundreds of illustrations to aid in understanding. The manual is designed to empower both owners and professional technicians to maintain and repair their vehicle effectively.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Scrambler 400

Year:

Product Type:

Workshop Service Repair Manual

Codes

Vin Code:

Not Applicable for Manual

Generation

Model Generation:

First Generation (1995-2001)

👋 Introduction

Market Position

Target Audience:

Owners and technicians seeking in-depth repair and maintenance information for the 1999 Polaris Scrambler 400.

Competitive Analysis

Value Proposition:

Provides a cost-effective alternative to dealer service by empowering users with factory-level repair knowledge.

Key Features

Manual Advantage:

Authoritative, factory-authorized content with detailed procedures, illustrations, and troubleshooting guides.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete service and repair for the 1999 Polaris Scrambler 400

Styles Covered:

All styles of the 1999 Polaris Scrambler 400

Page Count

Estimated Page Count:

Hundreds of Pages (Exact count not specified, but described as comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System/Carburetion, Clutches, Transmission Service, Final Drive

Chassis And Body:

Body, Steering, Suspension, Brakes

Electrical:

Electrical System, Wiring Diagrams

General Information:

General Information, Specifications, Maintenance

Procedures Included

Repair Procedures:

Step-by-step instructions for complete disassembly and reassembly of components

Diagnostic Procedures:

Troubleshooting and diagnosis for electrical systems and mechanical issues

Maintenance Procedures:

Scheduled maintenance, fluid checks, component adjustments

Technical Depth

Depth:

Comprehensive, suitable for both do-it-yourself enthusiasts and experienced mechanics

Illustrations

Visual Guidance:

Hundreds of photos and illustrations, detailed drawings, enlarged insets for part examination

Notes Cautions

Safety And Tips:

Notes, cautions, and warnings to pinpoint critical information

📊 Manual Specifications

File Format

Format:

Compatibility:

Compatible with all PC-based Windows operating systems and Mac

Print Quality

Printability:

Printable without any restriction, entire manual or selected pages

Binding Type

Physical Format Potential:

Downloadable; user can print and bind if desired.

Paper Type

Physical Format Potential:

Not applicable for digital download, but printable on standard paper.

Delivery

Method:

Instant download link provided on checkout page after payment completion.

Requirements

Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Type:

2-Stroke, Liquid-Cooled, Reed Valve

Displacement:

378cc (Actual displacement for the 400cc designation)

Performance

Bore X Stroke:

72 mm x 77 mm (Typical for this engine variant)

Compression Ratio:

6.2:1 (Typical for this engine variant)

Fuel System

Carburetor:

Mikuni VM34SS (Commonly used on this model)

Fuel Type:

Unleaded Gasoline (with appropriate 2-stroke oil mix)

Lubrication

Mixture Ratio:

50:1 (Gasoline to 2-stroke oil) - Always verify with manual for specific oil type.

Cooling System

Type:

Liquid Cooling

🔧 Transmission

Standard

Type:

PVT (Polaris Variable Transmission) with EBS (Engine Braking System)

Drive System:

Shaft Drive, On-Demand AWD (All-Wheel Drive)

Features

Ebs Function:

Provides engine braking for downhill control.

Fluid Requirements

Transmission Fluid Type:

Polaris AGL Synthetic Gearcase Lubricant (or equivalent specified in manual)

Transmission Fluid Capacity:

Not explicitly stated in product info, but detailed in manual.

📐 Dimensions

Exterior

Length:

Approx. 73 inches (185 cm)

Width:

Approx. 46 inches (117 cm)

Height:

Approx. 44 inches (112 cm)

Weights

Dry Weight:

Approx. 455 lbs (206 kg)

Ground Clearance:

Approx. 5.5 inches (14 cm)

🛡️ Safety Features

Ratings

Atv Safety:

ATV safety guidelines and operation practices covered within manual.

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Passive Features

Lighting:

Headlights, Taillight/Brake Light

💡 Technology Features

Infotainment

Features:

Basic instrument cluster (speedometer, odometer, indicator lights). No advanced infotainment.

Driver Assistance

Features:

EBS (Engine Braking System) for enhanced control.

Connectivity

Features:

Not applicable for this model year and type of vehicle.

🔧 Maintenance

Service Intervals

Oil Change:

Recommended intervals for gearbox oil and 2-stroke oil injection (detailed in manual).

Spark Plug Replacement:

Specific mileage or time intervals provided in manual.

Fluid Specifications

Engine Oil Type:

2-stroke engine oil, specific API/TCW3 rating required (detailed in manual).

Coolant Type:

Ethylene Glycol based antifreeze/coolant (detailed in manual).

Known Issues

Common Wear Items:

Clutch wear, carburetor jetting issues, exhaust leaks are common on older 2-stroke ATVs.

Electrical Gremlins:

Wiring harness integrity and stator output can be issues on vehicles of this age; manual provides diagnostic steps.

📚 Vehicle History

Brand Heritage

Polar Is Legacy:

Polaris Industries has a long history in powersports, known for innovation in ATVs and snowmobiles.

Model Evolution

Scrambler Line:

The Scrambler line was designed as a sport-oriented ATV, offering performance and agility.

Production

Manufacturing Era:

The first generation Scrambler 400 was a popular model throughout the late 1990s and early 2000s.

🏆 Awards & Recognition

Recognitions

Atv Industry:

Specific awards for the 1999 Scrambler 400 are not detailed in the product information, but Polaris models generally received positive reviews for performance and handling in their class.