Polaris Sportsman 300 400 HO 2010 Service Repair Manual

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The 2010 Sportsman 300 and 400 HO are robust all-terrain vehicles designed for versatile off-road use. Building on an established heritage in powersports, these models offer a blend of utility...

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Taper: Atv

Distributeur:

UGS: 98441

Mots clés: 2010 ATV Hawkeye Models Polaris Powersports Sportsman 300 Sportsman 400 HO

Variantes de produits

Description

The 2010 Sportsman 300 and 400 HO are robust all-terrain vehicles designed for versatile off-road use. Building on an established heritage in powersports, these models offer a blend of utility and performance, suitable for a range of tasks from work to recreation. Known for their reliable engineering and capable chassis, the Sportsman series provides a comfortable and effective riding experience, supported by features like the Variable Transmission with engine braking and an optional On-Demand All-Wheel Drive system. These ATVs represent a strong offering in their class, emphasizing durability and practical off-road performance. This comprehensive workshop repair service manual provides in-depth guidance for the 2010 Sportsman 300 and 400 HO, covering all essential aspects of maintenance, repair, and diagnostics. The manual includes detailed information on engine systems, fuel systems, drivetrain, brakes, suspension, steering, and the electrical system, complete with wiring diagrams. It offers step-by-step procedures for routine maintenance, component disassembly and assembly, and troubleshooting common issues. This resource is an invaluable tool for owners and technicians seeking to maintain the optimal performance and longevity of their vehicles, ensuring accurate and efficient service.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 300 / 400 HO

Year:

Product Type:

Service Repair Manual

Format:

PDF Download

Codes

Covered Models:

2010 Polaris Sportsman 300 ATV, 2010 Polaris Sportsman 400 H.O. ATV, 2010 Polaris Hawkeye 2x4 Intl

👋 Introduction

Market Position

Category:

All-Terrain Vehicle (ATV)

Target User:

ATV owners, DIY mechanics, service technicians.

Competitive Analysis

Value Proposition:

Provides factory-level repair and maintenance information, saving significant costs compared to professional service.

Key Features

Completeness:

Complete and intact, no missing or corrupt parts/pages, equivalent to shop manuals.

Accuracy:

Written by the manufacturer, ensuring accuracy and completeness of technical data, diagrams, and procedures.

Usability:

Includes detailed diagrams, photos, step-by-step instructions, and troubleshooting guides for ease of use.

📋 Manual Details

Coverage Areas

General Information:

Included

Maintenance:

Included

Engine:

Included

Fuel System:

Included

Body Steering Suspension:

Included

Cvt Transmission:

Included

Final Drive:

Included

Brakes:

Included

Electrical:

Included (including wiring diagrams)

Page Count

Estimated Pages:

Hundreds of pages (typical for comprehensive service manuals)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Delivery:

Instant Download

Requirements:

Adobe PDF Reader & WinZip

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, disassembly, assembly, troubleshooting, component testing (e.g., piston, cylinder, valve train).

Fuel System:

Carburetor/fuel injection system diagnosis and repair, fuel pump, fuel filter, fuel tank servicing.

Drivetrain:

CVT operation and repair, clutch adjustment, primary and secondary drive, gearcase lubrication, axle servicing.

Suspension Steering:

Front and rear suspension component inspection and replacement (shocks, springs, control arms), steering system diagnosis and repair, tie rods, ball joints.

Braking System:

Brake caliper service, brake pad replacement, brake line inspection, master cylinder maintenance, bleeding procedures.

Electrical System:

Comprehensive wiring diagrams, starter system, charging system (stator, regulator/rectifier), ignition system, lighting, battery maintenance, diagnostic trouble codes.

Body Frame:

Body panel removal/installation, fender servicing, seat maintenance, rack and bumper systems.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain/belt adjustment.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting guides.

Repair Disassembly Assembly:

Step-by-step instructions for component removal, inspection, repair, and reassembly.

Electrical Diagnostics:

Testing electrical circuits, identifying shorts and open circuits, using multimeters.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to major component overhaul and electrical diagnostics.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable

Zoom Capabilities:

Zoom IN/OUT enabled

Binding Type

Binding:

Digital (Downloadable)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type 300:

Likely a 277cc or similar displacement, liquid-cooled, 4-stroke, SOHC, single-cylinder engine.

Engine Type 400 Ho:

Likely a 375cc or 400cc class, liquid-cooled, 4-stroke, SOHC, single-cylinder engine (HO denotes High Output).

Performance

Horsepower Estimate 300:

Estimated 16-18 HP (typical for this class).

Horsepower Estimate 400 Ho:

Estimated 23-25 HP (typical for this class).

Fuel System

Fuel Delivery 300:

Likely Carbureted (e.g., Mikuni BSR series).

Fuel Delivery 400 Ho:

Likely Fuel Injected (EFI) for 'HO' models, or potentially carbureted depending on specific sub-model.

Fuel Type:

Unleaded gasoline

Fuel Capacity:

Typically around 3.2 to 3.7 gallons (12.1 to 14.0 liters) for this class of Sportsman.

🔧 Transmission

Standard

Type:

Automatic PVT (Polaris Variable Transmission) with Engine Braking

Optional

Optional Transmissions:

N/A (PVT is standard for this model range)

Features

Gear Selection:

High (H), Low (L), Neutral (N), Reverse (R), Park (P)

Drive System:

Shaft Drive (likely with On-Demand AWD system for 4x4 models).

Cvt Fluid Type:

Specific Polaris CVT fluid or equivalent, requiring precise fluid levels.

📐 Dimensions

Exterior

Length:

Approximately 82-85 inches (208-216 cm).

Width:

Approximately 46-48 inches (117-122 cm).

Height:

Approximately 48-50 inches (122-127 cm).

Weights

Dry Weight:

Around 600-650 lbs (272-295 kg).

Towing Capacity:

Typically rated for 1500 lbs (680 kg).

Rack Capacity Front:

Around 90 lbs (41 kg).

Rack Capacity Rear:

Around 180 lbs (82 kg).

🛡️ Safety Features

Ratings

Safety Standards:

Designed to meet applicable ATV safety standards and regulations.

Active Features

Braking System:

Hydraulic disc brakes front and rear, often with a sealed hydraulic rear brake.

Engine Braking:

PVT system provides engine braking for downhill control.

Passive Features

Chassis Design:

Sturdy steel frame, ergonomic seating position.

💡 Technology Features

Infotainment

Features:

Basic; typically focuses on essential controls and indicators. No advanced infotainment systems.

Driver Assistance

Features:

On-Demand All-Wheel Drive (AWD) system, often electronically engaged.

Connectivity

Features:

N/A (No integrated connectivity features for this model era).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 100 hours or annually, whichever comes first.

Spark Plug Replacement:

Typically every 100-200 hours or as needed based on inspection.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions (e.g., every 20-40 hours).

Cvt Belt Inspection:

Inspect every 100 hours for wear and damage; replacement as needed.

Fluid Specifications

Engine Oil Type:

Polaris PS-4 5W-50 Synthetic 4-Cycle Engine Oil or equivalent API certified SAE 5W-50.

Engine Oil Capacity:

Approximately 1.7-2.0 US quarts (1.6-1.9 liters).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Polaris Premium All Season Antifreeze).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, tie rod ends, wheel bearings due to off-road use.

Electrical Connections:

Potential for corrosion or loose connections in harsh environments, requiring regular inspection.

📚 Vehicle History

Brand Heritage

Polarising Heritage:

Polaris has a long history in the powersports industry, known for its innovation in ATVs and snowmobiles.

Model Evolution

Sportsman Line:

The Sportsman line is Polaris's flagship ATV series, known for its comfort, utility, and off-road capability. The 300 and 400 models represent entry-level to mid-range offerings in the lineup.

Production

Production Era:

These models were part of Polaris's consistent model year updates for the 2010 period.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Polaris Sportsman models are generally well-regarded in the ATV market for their reliability and capability, often receiving positive reviews from industry publications.