This manual covers the 2000 Sportsman 335, model codes A00CH33AA and A00CH33AB. The Sportsman line is recognized for its utility and trail-riding capabilities, with this model featuring a 335cc engine and an automatic (PVT) transmission. Known for their reliability and comfort, ATVs are designed for diverse terrains. This specific model includes coverage of essential systems such as the engine mounting, cooling, exhaust, fuel, and oil systems, as well as drivetrain components like drive and driven clutches, and the gearcase. The chassis and body components, including cab elements, racks, steering, and suspension, are also detailed, alongside wheels, brakes, and controls.
This comprehensive 57-page English parts manual is an indispensable resource for Sportsman 335 owners, DIY mechanics, and service technicians. It provides detailed exploded diagrams and OEM part numbers for accurate identification and ordering, simplifying maintenance and repair processes. The manual covers a wide array of systems, from engine components and drivetrain parts to chassis elements, wheels, brakes, and electrical systems. By offering precise part information and assembly breakdowns, this manual is designed to facilitate efficient service, reduce repair costs, and help extend the operational life of your vehicle.
Model Codes:
A00CH33AA, A00CH33AB
Target Audience:
Polaris Sportsman 335 owners, DIY mechanics, service technicians
Value Proposition:
Essential tool for accurate parts identification, simplifying maintenance and repair for cost savings and extended vehicle life.
Diagrams:
Comprehensive exploded views illustrating component relationships and assembly
Part Numbers:
Detailed listing of OEM part numbers for precise ordering
Accessibility:
Digital format allows for selective printing of relevant sections
Manual Type:
Parts Manual
Printability:
Printable individual pages
Engine Components:
Engine mounting, cooling system, exhaust system, fuel tank, oil tank, air box, piston and crankshaft, crankcase and cylinder, recoil starter, carburetor, oil pump, magneto, starting motor
Drivetrain Components:
Front drive, front tightener, CV joint – BTB, drive clutch, driven clutch, clutch cover, rear wheel drive, gearcase/brake and chain cover mounting, gearcase
Chassis And Body:
Front cab, rear cab and seat, rear rack mounting, decals, front rack and bumper mounting, steering post, handlebar and headlight pod, A-arm/strut mounting, center tightener, swing arm/shock mounting
Wheels And Brakes:
Front wheel, front brake, rear brake
Controls:
Throttle assembly/cable, master cylinder/brake line
Electrical:
Electrical/taillight
Part Identification:
Exploded diagrams and detailed part number lists for all components
Part Ordering:
Facilitates accurate part ordering for maintenance and repair
Level Of Detail:
Detailed part identification and assembly breakdowns
File Size:
Not specified, but typical for a 57-page PDF of this nature
Searchability:
Likely text-searchable if created from a digital source
Binding Type:
Not applicable (PDF format)
Paper Type:
Not applicable (PDF format)
Print Quality:
Depends on user's printer capabilities; optimized for clear diagram reproduction
Type:
Not specified in product info, but typically a liquid-cooled, 4-stroke engine for this model.
Displacement:
335cc (as indicated by model name)
Carburetor:
Covered in manual, implies a carbureted engine
Type:
Liquid-cooled (as indicated by 'COOLING SYSTEM' in contents)
Spark Plugs:
Not explicitly listed as covered, but a common maintenance item for engines.
Air Filter:
AIR BOX section indicates coverage of air intake system.
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) is standard for Sportsman models of this era.
Drive Clutch:
Covered in manual
Driven Clutch:
Covered in manual
Gearcase:
Covered in manual, including gearcase/brake and chain cover mounting.
Rack Mounting:
FRONT RACK and BUMPER MOUNTING, REAR RACK MOUNTING covered
Cab Components:
FRONT CAB, REAR CAB and SEAT covered
Front Wheel:
FRONT WHEEL section covered
Rear Wheel:
REAR WHEEL DRIVE section covered
Front Brake:
FRONT BRAKE section covered
Rear Brake:
REAR BRAKE section covered
Master Cylinder:
CONTROLS - MASTER CYLINDER/BRAKE LINE section covered
Steering Post:
STEERING POST section covered
Headlight Pod:
HANDLEBAR and HEADLIGHT POD section covered
Taillight:
ELECTRICAL/TAILLIGHT section covered
Features:
Not applicable for this model; ATVs of this era typically lack advanced infotainment systems. Focus is on core functionality.
Features:
Not applicable; focus is on mechanical systems. Features like AWD (if equipped) are mechanical.
Throttle System:
CONTROLS -- THROTTLE ASM./CABLE section is included, indicating the importance of this mechanical system.
General Recommendation:
Frequent scheduled maintenance is crucial. While specific intervals are not in this parts manual, general ATV maintenance includes checking fluids, belts, and filters regularly.
Engine Oil:
Not specified in this parts manual; typically requires specific ATV engine oil (e.g., SAE 10W-30 or 20W-50 depending on climate).
Coolant:
Not specified in this parts manual; typically requires a 50/50 mix of automotive antifreeze and distilled water.
Gearcase Oil:
Not specified in this parts manual; requires specific gearcase oil suitable for wet clutches and hypoid gears.
Common Wear Items:
Drive belts, CV joint boots, brake pads, and suspension components are common wear items on ATVs of this vintage.
Carburetor:
Carburetors may require cleaning or adjustment over time due to fuel quality or debris.
Clutches:
Drive and driven clutches can accumulate belt dust and require occasional cleaning or inspection for wear.
Suspension:
A-arms, struts, and shocks are critical for ride quality and handling; inspection for play and damage is advised.
Model Series:
The Polaris Sportsman line is known for its utility and trail-riding capabilities, established as a reliable ATV platform.
Powertrain Development:
The 335cc engine designation suggests a mid-range displacement within Polaris's ATV offerings for the era, focusing on a balance of power and efficiency.
Model Reputation:
Polaris Sportsman models are generally well-regarded for their utility, comfort, and capability in various terrains.
