Engine:
Complete engine overhaul, troubleshooting, diagnosis, specifications, torque values, disassembly, assembly.
Fuel System:
Fuel pump, carburetor (if applicable), fuel lines, fuel filter, fuel tank, pressure testing, cleaning, adjustment.
Ignition System:
Spark plugs, ignition coil, CDI unit, timing, troubleshooting.
Cooling System:
Radiator, hoses, thermostat, water pump, coolant specifications, bleeding procedures.
Exhaust System:
Muffler, pipes, gaskets, inspection, repair.
Transmission:
CVT system, belt inspection and replacement, clutch assembly, gears, lubrication, troubleshooting.
Drivetrain:
Front and rear driveshafts, differentials, axles, CV joints, boots, lubrication, maintenance.
Suspension:
Front and rear suspension components, shocks, springs, bushings, alignment specifications, troubleshooting.
Steering:
Handlebar, steering column, tie rods, ball joints, steering linkage, lubrication, adjustments, troubleshooting.
Braking System:
Front and rear brakes, calipers, master cylinder, brake lines, brake fluid specifications, bleeding, pad replacement, rotor inspection.
Electrical System:
Battery, charging system, starter, lighting, wiring diagrams, fuses, relays, troubleshooting electrical faults.
Body And Frame:
Frame inspection, body panels, plastics, seat, racks, fenders, removal, installation, troubleshooting.
Wheels And Tires:
Tire pressure, inspection, replacement, wheel torque specifications.
Lubrication And Filters:
Engine oil specifications, capacity, filter part numbers, chain lube, differential oil.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication, spark plug replacement, brake fluid changes, belt inspection/replacement.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues across all systems.
Repair:
Detailed repair instructions for component removal, disassembly, inspection, repair, reassembly, and adjustment.
Overhaul:
Comprehensive instructions for complete engine and transmission overhauls.
Diagnosis:
Diagnostic flowcharts, symptom identification, and testing procedures.
Wiring Diagrams:
Detailed electrical schematics for easy fault tracing and repair.
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
Engine Type:
4-stroke, Single Cylinder, SOHC
Bore X Stroke:
92 mm x 75 mm (typical for this engine)
Cooling System:
Liquid-cooled
Compression Ratio:
10.2:1 (typical)
Horsepower:
Approx. 29-30 HP @ 6500 RPM (estimated for 2010 model)
Torque:
Approx. 27 lb-ft @ 5000 RPM (estimated for 2010 model)
Fuel Delivery:
Carbureted (likely Mikuni BSR34 or similar)
Fuel Type:
Unleaded gasoline, 87 octane minimum.
Oil Type:
Polaris branded 2W-50 ATV 4-Stroke Synthetic (or equivalent SAE 5W-50)
Oil Capacity:
Approx. 2.0 US quarts (1.9 liters) with filter change.
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Every 25 hours or monthly. Replacement as needed.
Spark Plug Inspection:
Every 100 hours or annually.
Brake Fluid Flush:
Every 2 years or 200 hours.
Transmission Oil Change:
Every 200 hours or annually.
Cv Belt Inspection:
Every 50 hours or annually. Replacement based on condition.
Coolant:
Polaris Premium All-Season Coolant or equivalent 50/50 mix of ethylene glycol antifreeze and distilled water.
Brake Fluid:
DOT 4 brake fluid.
Common Problems:
CV boot wear, occasional carburetor tuning issues, potential starter solenoid problems (common across many vehicles of this era).