Positioning:
The 2005 Polaris Sportsman series represented Polaris's commitment to robust, versatile ATVs designed for utility, recreation, and demanding off-road use. The range of engine sizes (400, 500, 600, 700) allowed consumers to choose a model best suited for their specific power and performance needs.
Competitors:
Competed with other major ATV manufacturers like Yamaha (Grizzly series), Honda (FourTrax series), Kawasaki (Prairie series), and Can-Am (Outlander series).
Features Of Vehicles:
Independent Rear Suspension (IRS), On-Demand All-Wheel Drive (AWD) system, strong utility and towing capabilities, comfortable ergonomics for extended riding.
Value:
Provides essential OEM information for owners and technicians to maintain, troubleshoot, and repair these 2005 Sportsman models, ensuring longevity and optimal performance. The downloadable PDF format offers instant access and the flexibility to print specific pages.
Engine Systems:
Engine removal/installation, lubrication, cooling, fuel system (carbureted and EFI), intake, exhaust, engine specifications.
Drivetrain Systems:
Transmission, drive chain and sprockets, AWD system (if applicable), clutches.
Chassis Systems:
Steering system, suspension (shocks), brakes, frame.
Electrical Systems:
Wiring diagrams, battery, charging system, ignition system, lighting, starter, instrumentation.
Bodywork And Plastics:
Body panels, fenders, racks, storage compartments.
Maintenance Procedures:
Routine maintenance, oil changes, filter replacements, spark plug checks, chain adjustment, lubrication points.
Troubleshooting Procedures:
Advanced troubleshooting, diagnostic procedures, common issue identification and resolution.
Repair Procedures:
Detailed step-by-step repair instructions for various components and systems.
Installation Procedures:
Engine removal and installation, component replacement guidance.
Depth:
Comprehensive; covers routine owner maintenance through to advanced mechanical and electrical repair diagnostics.
Engine Type:
4-stroke, SOHC, Single Cylinder
Bore X Stroke Mm:
86 x 65
Cooling System:
Liquid-cooled
Engine Type:
4-stroke, SOHC, Single Cylinder (Carbureted and EFI variants)
Bore X Stroke Mm:
92 x 75.8
Cooling System:
Liquid-cooled
Engine Type:
4-stroke, SOHC, Twin Cylinder
Bore X Stroke Mm:
76 x 65
Cooling System:
Liquid-cooled
Engine Type:
4-stroke, SOHC, Twin Cylinder
Bore X Stroke Mm:
83 x 64
Cooling System:
Liquid-cooled
Horsepower Estimate 500:
Approx. 30-35 HP
Horsepower Estimate 700:
Approx. 45-50 HP
Fuel Delivery 500 Carb:
Mikuni BSR42 carburetor
Fuel Delivery 500 Efi:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity Liters:
4.0
Type:
Automatic (PVT - Polaris Variable Transmission)
Drive Modes:
High, Low, Neutral, Reverse, Park
Engine Braking:
Integrated engine braking in deceleration mode.
Drive System:
Shaft Drive with On-Demand All-Wheel Drive (AWD)
Classification:
ATV (All-Terrain Vehicle) - Not intended for highway use.
Braking System:
Hydraulic disc brakes (front and rear)
Lighting:
Dual headlights, brake light.
Operator Training:
Manual emphasizes the importance of reading and understanding the owner's manual, wearing a helmet and protective gear, and completing operator training.
Features:
Basic instrumentation cluster including speedometer, odometer, trip meter, fuel gauge, and warning lights. No advanced infotainment systems.
Features:
On-Demand All-Wheel Drive (AWD) is a key technological feature that automatically engages the front wheels when traction is lost, enhancing off-road capability.
Service Intervals Oil Change
Interval Engine Oil:
Every 100 hours or annually. Refer to manual for specific type and capacity.
Service Intervals Air Filter
Interval Air Filter Cleaning:
As needed, depending on operating conditions (e.g., every 25 hours in dusty conditions).
Service Intervals Spark Plug
Interval Spark Plug Inspection:
Every 100 hours or annually.
Fluid Specifications Engine Oil
Engine Oil Type:
Polaris Premium 2W-50 Synthetic 4-Cycle Engine Oil (or equivalent API SG rated oil)
Engine Oil Capacity Qt 500:
2.3
Engine Oil Capacity Qt 700:
2.8
Fluid Specifications Coolant
Coolant Type:
Polaris Premium Antifreeze/Coolant (or equivalent ethylene glycol based coolant)
Fluid Specifications Brake Fluid
Brake Fluid Type:
DOT 3 Brake Fluid
Common Wear Items:
Clutch wear (drive and driven pulleys), suspension bushings, starter motors, and voltage regulators can be common wear items on ATVs of this era and usage type.
Efi System Notes:
For EFI models, ensure proper battery voltage for starting and operation of the fuel injection system. Check for debris in the fuel filter.
Polaris Heritage:
Polaris has a long history in powersports, originating with snowmobiles and expanding into ATVs, UTVs, and motorcycles. Known for innovation in AWD technology and utility-focused designs.
Sportsman Evolution:
The Sportsman line has been a cornerstone of Polaris's ATV offerings for decades, continually evolving in engine size, suspension technology, and features to meet market demands for performance and utility.
Production Location:
Assembled in the USA
