Target Audience:
DIY enthusiasts, home mechanics, and professional service technicians seeking comprehensive repair and maintenance data for their Polaris Sportsman ATVs.
Value Proposition:
Offers significant cost savings on repair bills by empowering owners to perform maintenance and repairs themselves, mirroring the information used by authorized service centers.
Manual Benefits:
Provides detailed diagrams, easy-to-follow instructions, critical specifications, and troubleshooting guides, leading to efficient and accurate repairs.
Content Format:
Incorporates hundreds of pages of diagrams, detailed information, and step-by-step procedures, enhancing understanding and execution of repair tasks.
Covered Models:
Polaris Sportsman 450, Polaris Sportsman 500 EFI, Polaris Sportsman X2 500 EFI (all variations including trims and engine types within these models)
Covered Years:
2007, 2008
All Models Engines Trims:
The manual states it covers 'All Models/Engines/Trim/Transmissions Types,' indicating a comprehensive scope within the specified years.
Estimated Page Count:
Hundreds of pages (as stated in product description)
Manual Type:
Workshop Repair and Service Manual
Delivery Method:
Instant Download
Engine Systems:
Fuel system, Cooling system, Engine top end, Engine lubrication system, Engine removal/installation, Crankshaft, EFI (Electronic Fuel Injection) system details
Drivetrain Systems:
Clutch, Transmission, Final drive, Wheels, Tires
Chassis Systems:
Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical system diagnostics, Wiring diagrams, Troubleshooting
General Coverage:
General information, Appendix
Body And Plastics:
Covers removal, installation, and potential repair of body panels, fenders, and plastic components.
Governors:
While not explicitly listed in the section breakdown, it's common for such manuals to cover governor systems if applicable to performance or speed limiting.
Maintenance Procedures:
Routine maintenance, Scheduled service, Fluid changes, Filter replacements
Repair Procedures:
Disassembly, Assembly, Reinstallation, Component replacement, Detailed step-by-step repair instructions
Diagnostic Procedures:
Troubleshooting guides, Fault code interpretation (likely for EFI), Component testing
Wiring Diagrams:
Detailed wiring diagrams are explicitly mentioned, crucial for electrical troubleshooting and repairs.
Cleaning And Reinstalling:
Procedures for cleaning and reinstallation of components are included, vital for proper assembly and function.
Depth Of Information:
Comprehensive diagnostic, repair, and maintenance information used by professional technicians, covering detailed substeps, notes, cautions, and warnings.
Component Identification:
Enlarged inset views in diagrams help identify and examine parts in detail, enhancing accuracy during repairs.
Troubleshooting Electrical:
Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use, a significant advantage for diagnosing electrical faults.
Print Quality:
Full Printable
Viewing Features:
Zoom In/Out functionality
Content Integrity:
Complete and intact, without missing or corrupt parts/pages
Binding Type:
Digital (PDF download)
Paper Type:
Not Applicable (Digital Format)
Required Software:
Adobe PDF Reader, WinZip
Operating Systems:
Compatible with all versions of Windows & Mac
Engine Type 450:
Likely a single-cylinder, 4-stroke, SOHC engine. Displacement would be around 450cc, but specific details are absent from the product description.
Engine Type 500 Efi:
Single-cylinder, 4-stroke, SOHC, EFI. Displacement is approximately 499cc. Likely liquid-cooled.
Horsepower Torque:
Specific horsepower and torque figures are not provided in the product description but would be detailed within the manual.
Fuel Delivery:
Electronic Fuel Injection (EFI) for the 500 EFI and X2 models. The 450 model's fuel system details would be covered.
Cooling System:
Typically liquid-cooled with a radiator and fan, as is common for Polaris Sportsman models of this era.
Lubrication System:
Wet sump lubrication system, with specific oil type and capacity detailed in the manual.
Transmission Type:
Automatic (Polaris Variable Transmission - PVT) with High, Low, Neutral, Reverse, and Park ranges.
Optional Transmissions:
No optional transmissions are typically offered for these models; the PVT is standard.
Drive Modes:
Likely features Polaris's on-demand All-Wheel Drive (AWD) system, with selectable 2WD/4WD operation depending on the specific model variant.
Transmission Fluid Type:
The manual will specify the exact type and viscosity of Polaris PVT fluid or equivalent required.
General Dimensions:
Specific dimensions (length, width, height, wheelbase) will be detailed in the manual for each model variant. These ATVs typically offer a substantial footprint for stability.
Dry Weight:
Dry weight figures for the 450, 500 EFI, and X2 models will be listed in the manual. These generally range from the mid-800s to over 900 lbs.
Towing Capacity:
Towing capacity specifications will be provided in the manual, typically around 1500 lbs for these models.
Safety Standards:
The manual will likely reference relevant safety standards applicable to ATVs of this era.
Braking System:
Hydraulic disc brakes (likely front and rear) with specific component details and service procedures covered.
Lighting:
Headlights, taillights, and brake lights with electrical system diagrams for troubleshooting.
Instrument Cluster:
Features a digital instrument cluster displaying speed, RPM, fuel level, gear selection, and diagnostic indicators. Manual provides details on cluster functions and diagnostics.
AWD System:
Polaris's On-Demand AWD system is a key technology for traction, automatically engaging front wheels when rear wheel slip is detected. The manual explains its operation and maintenance.
Efi Diagnostics:
EFI systems rely on sensors (e.g., throttle position sensor, crank position sensor) and an ECU for precise fuel management. The manual provides diagnostic procedures for these components.
Oil Change Interval:
Likely recommended every 100 hours or annually, with specific intervals detailed in the manual based on operating conditions.
Spark Plug Maintenance:
Recommended inspection and replacement at specific mileage or time intervals, covered in the manual.
Air Filter Cleaning:
Routine inspection and cleaning/replacement, especially in dusty conditions, with detailed instructions in the manual.
Engine Oil Type:
The manual will specify the SAE viscosity grade (e.g., 0W-40, 5W-50) and API service classification for the engine oil. Likely a synthetic blend or full synthetic.
Engine Oil Capacity:
Specific oil capacity for the engine will be provided in quarts or liters.
Coolant Type:
The manual will detail the required antifreeze/coolant type and mixture ratio, typically a permanent type antifreeze.
Common Wear Items:
Potential wear items covered include brake pads, ball joints, tie rod ends, drive belts, and wheel bearings. The manual provides inspection criteria and replacement procedures.
Efi Considerations:
EFI systems can be sensitive to fuel quality and require proper diagnostics for issues like sensor failures or injector problems. The manual's troubleshooting section is crucial here.
Comprehensive Schedule:
The manual provides a detailed maintenance schedule covering inspections, lubrication, and component replacements at various hour or mileage intervals.
Polariss Atv History:
Polaris has a long-standing reputation for producing robust and capable ATVs, with the Sportsman line being a cornerstone of their off-road offerings for decades.
Sportsman Development:
The 2007-2008 Sportsman models represent a mature phase in the Sportsman's development, benefiting from years of refinement in chassis, suspension, and engine technology, including the introduction of EFI.
Manufacturing Location:
Polaris ATVs are typically manufactured in the United States, often at their facilities in Roseau, Minnesota, or Spirit Lake, Iowa.
