2008 POLARIS SPORTSMAN 500 EFI / X2 / TOURING / 500 H.O. ATV Service & Repair Manual - Download PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Sub Models: EFI, X2, Touring, 500 H.O. Model Year: 2008 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics...

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Taper: Atv

Distributeur:

UGS: 45378

Mots clés: 2008 ATV Polaris Powersports SPORTSMAN 500 EFI SPORTSMAN 500 H.O. Sportsman Series SPORTSMAN TOURING SPORTSMAN X2

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 500

Sub Models:

EFI, X2, Touring, 500 H.O.

Model Year:

👋 Introduction

Market Position

Target Audience:

Do-it-yourself enthusiasts and experienced mechanics

Value Proposition

Cost Savings:

Inexpensive way to keep vehicle working properly, allows for DIY repairs to save money

Manual Advantage

Key Benefits:

Complete information, detailed illustrations, diagrams, wiring schematics, specifications, step-by-step instructions for all diagnostic and repair procedures.

📋 Manual Details

Coverage

Applicable Models:

2008 Polaris Sportsman 500 EFI, Sportsman 500 X2, Sportsman 500 Touring, Sportsman 500 H.O.

Pages

Page Count:

Manual Type:

Official Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems

Systems Covered:

General Information, Maintenance, Engine, Fuel Injection/Carburetor, Body, Steering, Suspension, Clutch System, Final Drive, Transmission, Brakes, Electrical Systems, 500 EFI X2/Touring Quadricycle Specifics

Procedures

Procedures Included:

Complete tear down and rebuild, maintenance, troubleshooting, diagnostic procedures, repair procedures, installation procedures

Depth

Technical Depth:

Comprehensive (from basic maintenance to complete rebuilds, including detailed illustrations, exploded diagrams, wiring schematics, and torque specifications)

📊 Manual Specifications

File Characteristics

File Quality:

High quality, searchable, bookmarked, printable

Print Options

Print Quality:

Fully printable pages

Delivery

Delivery Method:

Instant Download

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

500cc class, Liquid-cooled, 4-stroke, SOHC, 2-valve

Performance

Horsepower Approximate:

Approximately 33 hp (specific to sub-model and tuning)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) for EFI models, Carburetor for H.O. models (manual covers both, refer to specific chapters)

Bore Stroke

Bore X Stroke:

92.0 mm x 75.0 mm (typical for 499cc displacement)

Compression Ratio

Compression Ratio:

10.0:1 (typical)

Cooling System

Cooling Method:

Liquid-cooled

Oil Capacity

Engine Oil Capacity With Filter:

Refer to manual for exact capacity (typically around 2.0-2.3 quarts/liters)

Spark Plug

Spark Plug Type:

NGK CR9EB or equivalent (refer to manual for specific recommendation and gap)

🔧 Transmission

Transmission Type:

Automatic PVT (Polaris Variable Transmission) with Engine Braking

Drive System

Drive System:

Shaft Drive, On-Demand All-Wheel Drive (AWD)

Gear Reduction

Gear Reduction Ratios:

Manual provides detailed ratios for high/low range and reverse

Clutch System

Clutch Description:

Primary and secondary clutch system for variable ratio drive

📐 Dimensions

General

Overall Length:

Refer to manual for specific model (typically around 83 inches)

Overall Width:

Refer to manual for specific model (typically around 46 inches)

Overall Height:

Refer to manual for specific model (typically around 48 inches)

Weights

Dry Weight:

Refer to manual for specific model (typically around 650-690 lbs)

Capacity

Towing Capacity:

Refer to manual for specific model (typically around 1500 lbs)

Rack Capacity Front:

Refer to manual for specific model (typically around 90 lbs)

Rack Capacity Rear:

Refer to manual for specific model (typically around 170 lbs)

🛡️ Safety Features

Features

Braking System:

Hydraulic disc brakes (front and rear), sealed hydraulic system

Lighting:

Dual headlights, taillight/brake light

Rollover Protection:

Not applicable to ATVs in standard configuration; emphasis on rider training and safe operation.

💡 Technology Features

Engine Management

Efi System:

Electronic Fuel Injection system provides optimized fuel delivery for varying conditions.

Powertrain

AWD System:

Polaris's On-Demand All-Wheel Drive automatically engages front-wheel drive when needed.

Instrumentation

Gauge Cluster:

Digital/analog combination gauge cluster typically includes speedometer, odometer, trip meter, fuel gauge, and warning lights.

Lighting

Lighting Technology:

Halogen headlights for primary illumination.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific mileage/hour intervals (typically every 100 hours or annually)

Air Filter Maintenance:

Recommended cleaning/replacement at regular intervals (refer to manual)

Spark Plug Replacement:

Refer to manual for recommended replacement interval

Fluid Specifications

Engine Oil Specification:

SAE 5W-50 Synthetic (or as specified in manual, API CI-4 recommended)

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors (refer to manual for specific type and mixture)

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid

Gearcase Oil Type:

Refer to manual for specific gearcase oil and front differential oil specifications

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, starter solenoid, drive belt

Troubleshooting Areas

Troubleshooting Guidance:

Includes troubleshooting for starting issues, engine performance, electrical faults, and drivetrain problems.

📚 Vehicle History

Brand Heritage

Brand Focus:

Polaris is a long-standing manufacturer of powersports vehicles, known for its ATVs, snowmobiles, and motorcycles.

Model Evolution

Sportsman Lineage:

The Sportsman line has been a cornerstone of Polaris's ATV offerings, known for its comfort, utility, and all-wheel-drive capability since its introduction.

Production

Manufacturing Location:

Polaris vehicles are primarily manufactured in the USA.

🏆 Awards & Recognition

Recognition

Model Standing:

The Polaris Sportsman 500 has consistently been a popular and well-regarded model in the ATV market for its versatility and performance.