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Polaris Sportsman 550 2010 Factory Service Repair Manual

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The 2010 Sportsman 550 is a robust All-Terrain Vehicle (ATV) engineered for high-performance utility and recreational off-road use. Building on a renowned lineage, this model features a powerful 4-stroke, SOHC,...
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Polaris Sportsman 550 2010 Factory Service Repair Manual
The 2010 Sportsman 550 is a robust All-Terrain Vehicle (ATV) engineered for high-performance utility and recreational off-road use. Building on a renowned lineage, this model features a powerful 4-stroke, SOHC, V-Twin, EFI engine, liquid cooling, and an automatic Variable Transmission (PVT) with engine braking. Its design prioritizes reliability and capability, often incorporating Electronic Power Steering (EPS) for enhanced control and reduced rider fatigue. This ATV is built to tackle diverse terrains and demanding tasks, offering a blend of power, comfort, and advanced technology for its class. This comprehensive factory service repair manual provides essential information for the maintenance and repair of the 2010 Sportsman 550. It covers all major systems, including engine diagnostics and overhaul, electronic fuel injection, drivetrain components, chassis, steering, suspension, and brakes. Detailed procedures for scheduled maintenance, troubleshooting common issues, and step-by-step repair instructions are included. The manual is designed to be a valuable resource for owners, DIY enthusiasts, and professional technicians, enabling efficient servicing and ensuring the longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 550
Year:
2010
Product Name:
Polaris Sportsman 550 2010 Factory Service Repair Manual Download PDF
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Market Segment:
High-performance utility ATV
Target Audience:
ATV owners, recreational riders, utility users, mechanics
Competitive Analysis
Key Competitors:
Can-Am Outlander, Yamaha Grizzly, Arctic Cat Prowler (ATV segment)
Key Features
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals, NOT 3rd party manuals
Content Value:
Saves significant labor costs ($50-$60 per hour) by enabling DIY servicing
Content Depth:
Provides factory-trained technician knowledge for maintenance and repair
Usability:
Easy to use, even for those not skilled with computers; print-on-demand functionality
Searchability:
Search function for quick information retrieval
📋 Manual Details
Coverage Areas
Coverage Scope:
COMPLETE official full factory service repair manual
Page Count
Page Count:
Hundreds of pages (exact count not specified, but extensive)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine diagnostics, repair, and overhaul
Fuel System:
Electronic Fuel Injection (EFI) system analysis and service
Drivetrain:
Clutching, Final Drive, Transmission (4x4 and 6x6) repair and maintenance
Chassis:
Body, Steering, and Suspension systems, including EPS (Electronic Power Steering)
Brakes:
Brake system maintenance, repair, and bleeding procedures
Electrical:
Electrical system diagnostics, troubleshooting, and wiring diagrams
Procedures Included
Maintenance:
Scheduled maintenance procedures and recommendations
Troubleshooting:
Advanced troubleshooting guide for diagnosing faults and symptoms
Repair:
Step-by-step repair instructions for all major components and systems
Diagnostics:
Engine fault symptom diagnosis, part testing techniques
Technical Depth
Depth Level:
Comprehensive, covering fundamentals to advanced rebuilds
User Level:
Suitable for owners, DIY enthusiasts, and professional technicians
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without any restriction (entire manual or selected pages)
Resolution:
High resolution
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Software Requirements
Software Requirement:
Adobe PDF Reader
Compatibility
Operating Systems:
All PC-based Windows operating systems and Mac
Delivery Method
Delivery Method:
Instant download link on checkout page after payment
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, V-Twin, EFI
Displacement:
850 cc (approximate, based on 550 designation and common Polaris configurations of the era, though 550 often referred to 549cc)
Bore X Stroke:
Exact specifications available within the manual
Performance
Horsepower:
Specifications available within the manual
Torque:
Specifications available within the manual
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with throttle body and injectors
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Method:
Liquid-cooled
Ignition System
Ignition Type:
Electronic ignition system
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission) with Engine Braking
Optional
Drive Modes:
2WD/4WD selectable (often with AWD on demand)
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Clutching System:
Dual clutch system (Primary and Secondary)
📐 Dimensions
Exterior
Length:
Specifications detailed in manual (varies by specific Sportsman 550 model like X2, Touring)
Width:
Specifications detailed in manual
Height:
Specifications detailed in manual
Weights
Dry Weight:
Specifications detailed in manual
Payload Capacity:
Specifications detailed in manual
Towing Capacity:
Specifications detailed in manual
Wheels Tires
Wheelbase:
Specifications detailed in manual
Front Tire Size:
Specifications detailed in manual
Rear Tire Size:
Specifications detailed in manual
Wheel Type:
Aluminum or Steel wheels, depending on trim
🛡️ Safety Features
Ratings
Safety Certifications:
ATV safety standards compliance (details in manual)
Active Features
Braking System:
Hydraulic disc brakes (front and rear), often with engine braking
Steering:
Electronic Power Steering (EPS) on relevant models for reduced fatigue
Passive Features
Lighting:
Headlights, taillight, brake light
💡 Technology Features
Infotainment
Display Systems:
Digital instrumentation cluster with speed, RPM, fuel level, gear indicator, etc.
Driver Assistance
Steering Assist:
Electronic Power Steering (EPS) on certain models for reduced steering effort and kickback
Connectivity
Diagnostic Ports:
On-board diagnostic (OBD) capabilities and data access via specific tools (covered in manual)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Specified in manual (typically 100-200 hours or annually)
Air Filter Service:
Specified in manual (dependent on operating conditions)
Spark Plug Replacement:
Specified in manual (typically every 1000-2000 miles or annually)
Belt Inspection Replacement:
Crucial for CVT; interval specified in manual
Fluid Specifications
Engine Oil Type:
SAE 5W-50 Synthetic (Polaris Premium 4 Synthetic recommended, specific API rating detailed in manual)
Engine Oil Capacity:
Specifications detailed in manual
Coolant Type:
Ethylene Glycol-based antifreeze (specific mixture ratio detailed in manual)
Transmission Fluid Type:
Polaris PVT Fluid or equivalent (exact specifications in manual)
Brake Fluid Type:
DOT 4 hydraulic brake fluid (specifications in manual)
Known Issues
Common Wear Items:
Drive belts, suspension bushings, tie-rod ends (as detailed in manual's troubleshooting section)
Efi Considerations:
Importance of clean fuel, proper air filter maintenance for optimal EFI performance
Preventative Tips
Storage Recommendations:
Detailed in manual for seasonal or long-term storage
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
USA
Model Evolution
Lineage:
Part of the Polaris Sportsman line, known for its utility and off-road capability
Key Innovations:
Introduction of the 550cc V-twin engine in this generation, improved EPS systems
Production
Production Years:
2010 (for this specific manual)
Manufacturing Locations:
Likely manufactured in the USA by Polaris Industries
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Polaris Sportsman line consistently receives high marks for utility and performance in ATV reviews (specific awards for 2010 model not detailed in product info but implied by brand reputation)
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