Product Category:
        
        
            Recreational Off-Road Vehicles (ATVs)
        
     
    
        
            Target Audience:
        
        
            Polaris Sportsman ATV owners, DIY mechanics, service technicians.
        
     
    
    
        
            Competitors For Atv:
        
        
            Can-Am Outlander, Arctic Cat, Yamaha Grizzly, Honda Foreman/Rancher.
        
     
    
    
        
            Vehicle Strengths:
        
        
            Known for their independent rear suspension (IRS), powerful engines, and versatility for work and recreation.
        
     
    
        
            Manual Value Proposition:
        
        
            Provides essential information for maintaining and repairing these high-performance ATVs, saving on dealership service costs.
        
     
 
    
    
    
        
            Engine:
        
        
            Comprehensive engine overhaul, troubleshooting, diagnostics, and repair for both 700cc and 800cc EFI models.
        
     
    
        
            Fuel System:
        
        
            EFI system diagnostics, fuel injector cleaning/replacement, fuel pump testing, pressure regulation.
        
     
    
        
            Ignition System:
        
        
            Spark plug specifications, ignition coil testing, CDI unit diagnostics, timing adjustments.
        
     
    
        
            Cooling System:
        
        
            Radiator service, fan operation, coolant specifications, thermostat replacement, water pump diagnostics.
        
     
    
        
            Transmission Drivetrain:
        
        
            CVT (Continuously Variable Transmission) service, belt inspection/replacement, clutch adjustment, gearcase maintenance, AWD system operation.
        
     
    
        
            Suspension:
        
        
            Front and rear suspension inspection, shock absorber service, bushing replacement, alignment specifications.
        
     
    
        
            Brakes:
        
        
            Hydraulic brake system maintenance, pad/rotor replacement, fluid specifications, bleeding procedures, parking brake adjustment.
        
     
    
        
            Electrical System:
        
        
            Battery maintenance, charging system (stator/regulator), starter motor service, lighting system troubleshooting, wiring diagrams.
        
     
    
        
            Steering:
        
        
            Handlebar assembly, tie rod inspection, steering linkage lubrication, steering column service.
        
     
    
        
            Bodywork Chassis:
        
        
            Frame inspection, plastic panel removal/installation, seat service, rack maintenance, storage box access.
        
     
    
        
            Differential Axles:
        
        
            Front and rear differential fluid changes, axle boot inspection/replacement.
        
     
    
    
        
            Routine Maintenance:
        
        
            Oil changes, filter replacements (oil, air), spark plug checks, lubrication points, valve adjustments.
        
     
    
        
            Troubleshooting:
        
        
            Step-by-step diagnostic procedures for common issues, fault code interpretation (if applicable).
        
     
    
        
            Repair Procedures:
        
        
            Detailed instructions for component removal, disassembly, repair, reassembly, and reinstallation.
        
     
    
        
            Component Overhaul:
        
        
            Complete rebuild procedures for major components like the engine and transmission.
        
     
    
        
            Electrical Diagnostics:
        
        
            Wiring diagram interpretation, testing of electrical components, troubleshooting electrical faults.
        
     
    
        
            Suspension Adjustment:
        
        
            Preload and damping adjustments for shocks, general suspension tuning.
        
     
    
        
            Brake System Service:
        
        
            Brake bleeding, pad replacement, rotor resurfacing/replacement.
        
     
    
        
            Fuel System Service:
        
        
            Fuel filter replacement, injector cleaning, fuel pump testing.
        
     
    
    
        
            Depth Level:
        
        
            Comprehensive - covers everything from basic maintenance to complete engine and transmission overhauls.
        
     
    
        
            Diagnostic Capabilities:
        
        
            Detailed diagnostic trees and procedures for identifying and resolving mechanical and electrical issues.
        
     
    
        
            Service Manual Scope:
        
        
            Full factory service manual content, providing in-depth technical knowledge.
        
     
 
    
    
    
    
        
            Searchable Text:
        
        
            Likely searchable (typical for professionally produced PDFs), allowing for quick information retrieval.
        
     
    
    
        
            Image Quality:
        
        
            Illustrated with clear, high-quality diagrams and images for step-by-step instruction.
        
     
    
    
        
            Binding Type:
        
        
            N/A (Digital PDF Download)
        
     
    
    
        
            Paper Type:
        
        
            N/A (Digital PDF Download)
        
     
    
    
        
            Navigation:
        
        
            PDF format allows for easy bookmarking, searching, and zooming into specific sections or diagrams.
        
     
 
    
    
    
        
            Engine Type 700:
        
        
            4-stroke, SOHC, V-Twin, liquid-cooled
        
     
    
    
        
            Engine Type 800:
        
        
            4-stroke, SOHC, V-Twin, liquid-cooled
        
     
    
    
    
        
            Horsepower 700:
        
        
            Approx. 50 HP (subject to variations)
        
     
    
        
            Horsepower 800:
        
        
            Approx. 55 HP (subject to variations)
        
     
    
    
        
            Fuel Delivery:
        
        
            Electronic Fuel Injection (EFI)
        
     
    
        
            Fuel Type:
        
        
            Unleaded Gasoline (87 Octane minimum recommended)
        
     
    
    
        
            ECU Type:
        
        
            Engine Control Unit (ECU) managing fuel and ignition.
        
     
 
    
    
    
        
            Engine Oil Change:
        
        
            Every 100 hours or annually, whichever comes first (refer to manual for exact specs).
        
     
    
        
            Air Filter Cleaning:
        
        
            Inspect every 25 hours, clean as needed. Replace as needed.
        
     
    
        
            Spark Plug Inspection:
        
        
            Inspect at 100 hours, replace as needed. Specific gap required.
        
     
    
        
            Cv Belt Inspection:
        
        
            Inspect every 50 hours, replace if worn or damaged.
        
     
    
    
        
            Engine Oil Type:
        
        
            Polaris PS-4 5W-50 Synthetic (or equivalent API SG/SH/SJ/SL rated oil)
        
     
    
        
            Engine Oil Capacity:
        
        
            Approx. 2.0 US quarts (1.9 L) - consult manual for exact fill level.
        
     
    
        
            Gearcase Oil Type:
        
        
            Polaris Gearcase Lubricant (or equivalent SAE 75W-90 GL-4)
        
     
    
        
            Gearcase Oil Capacity:
        
        
            Approx. 10 oz (0.3 L) - consult manual for exact fill level.
        
     
    
        
            Coolant Type:
        
        
            Ethylene Glycol based antifreeze/coolant mixture (50/50)
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 4 Hydraulic Brake Fluid
        
     
    
    
        
            Common Wear Items:
        
        
            CVT belt, front differential bushings, wheel bearings, tie rod ends.
        
     
    
        
            Efi System Potential Issues:
        
        
            Clogged fuel injectors, issues with throttle position sensor (TPS).
        
     
    
        
            Electrical System Potential Issues:
        
        
            Battery drain, starter solenoid issues, stator failure (less common).
        
     
 
    
    
    
        
            Polarise Legacy:
        
        
            Polaris Industries has a long history of innovation in powersports, dating back to 1954.
        
     
    
    
        
            Sportsman Lineage:
        
        
            The Sportsman line is a flagship series for Polaris, known for its comfort, capability, and durability.
        
     
    
        
            X2 Feature:
        
        
            The X2 model is notable for its convertible rear rack/seating configuration.
        
     
    
        
            Touring Feature:
        
        
            The Touring model offers extended comfort and capacity for two riders.
        
     
    
    
        
            Manufacturing Location:
        
        
            Primarily manufactured in the USA.