Polaris Sportsman X2 700 EFI Sportsman 800 EFI Sportsman Touring 800 EFI 2008 Repair Service Manual

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Mots clés: 2008 ATV Misc Polaris Powersports Sportsman 800 EFI Sportsman Touring 800 EFI Sportsman X2 700 EFI

Variantes de produits

Description

This manual covers the 2008 all-terrain vehicles. These ATVs are engineered for versatility, offering robust performance for both recreational trail riding and demanding work applications. Known for their independent rear suspension, powerful V-twin EFI engines, and on-demand all-wheel-drive systems, the line provides a blend of comfort, capability, and durability. The X2 variant features a unique convertible rack system, while the Touring model is designed for extended two-up riding. has a long-standing reputation for innovation in the powersports industry, with the series being a flagship offering renowned for its reliability and practical design. This comprehensive 388-page repair service manual in English provides in-depth technical information essential for maintaining and repairing your 2008 ATV. It covers all major systems, including detailed engine overhaul procedures for both 700cc and 800cc EFI models, fuel and ignition systems, cooling, transmission, drivetrain, suspension, brakes, and the electrical system. The manual includes routine maintenance schedules, troubleshooting guides for common issues, step-by-step repair procedures, and component overhaul instructions. With clear, high-quality diagrams and searchable text, this resource empowers owners and technicians to perform diagnostics, repairs, and maintenance effectively, ensuring optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman X2 700 EFI, Sportsman 800 EFI, Sportsman Touring 800 EFI

Year:

Codes

Vehicle Type:

ATV (All-Terrain Vehicle)

👋 Introduction

Market Position

Product Category:

Recreational Off-Road Vehicles (ATVs)

Target Audience:

Polaris Sportsman ATV owners, DIY mechanics, service technicians.

Competitive Analysis

Competitors For Atv:

Can-Am Outlander, Arctic Cat, Yamaha Grizzly, Honda Foreman/Rancher.

Key Features

Vehicle Strengths:

Known for their independent rear suspension (IRS), powerful engines, and versatility for work and recreation.

Manual Value Proposition:

Provides essential information for maintaining and repairing these high-performance ATVs, saving on dealership service costs.

📋 Manual Details

Coverage Areas

Models Covered:

Polaris Sportsman X2 700 EFI, Sportsman 800 EFI, Sportsman Touring 800 EFI

Model Years Covered:

Page Count

Page Count:

Manual Type

Manual Type:

Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine overhaul, troubleshooting, diagnostics, and repair for both 700cc and 800cc EFI models.

Fuel System:

EFI system diagnostics, fuel injector cleaning/replacement, fuel pump testing, pressure regulation.

Ignition System:

Spark plug specifications, ignition coil testing, CDI unit diagnostics, timing adjustments.

Cooling System:

Radiator service, fan operation, coolant specifications, thermostat replacement, water pump diagnostics.

Transmission Drivetrain:

CVT (Continuously Variable Transmission) service, belt inspection/replacement, clutch adjustment, gearcase maintenance, AWD system operation.

Suspension:

Front and rear suspension inspection, shock absorber service, bushing replacement, alignment specifications.

Brakes:

Hydraulic brake system maintenance, pad/rotor replacement, fluid specifications, bleeding procedures, parking brake adjustment.

Electrical System:

Battery maintenance, charging system (stator/regulator), starter motor service, lighting system troubleshooting, wiring diagrams.

Steering:

Handlebar assembly, tie rod inspection, steering linkage lubrication, steering column service.

Bodywork Chassis:

Frame inspection, plastic panel removal/installation, seat service, rack maintenance, storage box access.

Differential Axles:

Front and rear differential fluid changes, axle boot inspection/replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air), spark plug checks, lubrication points, valve adjustments.

Troubleshooting:

Step-by-step diagnostic procedures for common issues, fault code interpretation (if applicable).

Repair Procedures:

Detailed instructions for component removal, disassembly, repair, reassembly, and reinstallation.

Component Overhaul:

Complete rebuild procedures for major components like the engine and transmission.

Electrical Diagnostics:

Wiring diagram interpretation, testing of electrical components, troubleshooting electrical faults.

Suspension Adjustment:

Preload and damping adjustments for shocks, general suspension tuning.

Brake System Service:

Brake bleeding, pad replacement, rotor resurfacing/replacement.

Fuel System Service:

Fuel filter replacement, injector cleaning, fuel pump testing.

Technical Depth

Depth Level:

Comprehensive - covers everything from basic maintenance to complete engine and transmission overhauls.

Diagnostic Capabilities:

Detailed diagnostic trees and procedures for identifying and resolving mechanical and electrical issues.

Service Manual Scope:

Full factory service manual content, providing in-depth technical knowledge.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Likely searchable (typical for professionally produced PDFs), allowing for quick information retrieval.

Print Quality

Image Quality:

Illustrated with clear, high-quality diagrams and images for step-by-step instruction.

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

Usability

Navigation:

PDF format allows for easy bookmarking, searching, and zooming into specific sections or diagrams.

⚙️ Engine Specifications

Primary Engine

Engine Type 700:

4-stroke, SOHC, V-Twin, liquid-cooled

Displacement 700:

683 cc

Engine Type 800:

4-stroke, SOHC, V-Twin, liquid-cooled

Displacement 800:

775 cc

Performance

Horsepower 700:

Approx. 50 HP (subject to variations)

Horsepower 800:

Approx. 55 HP (subject to variations)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 Octane minimum recommended)

Engine Management

ECU Type:

Engine Control Unit (ECU) managing fuel and ignition.

🔧 Transmission

Standard

Transmission Type:

Automatic CVTech™ continuously variable transmission (CVT)

Gear Selection:

High, Low, Neutral, Reverse, Park

Features

Drive System:

On-Demand All-Wheel Drive (AWD) with 2WD/4WD selector.

Engine Braking:

Effective engine braking provided by the CVT system.

📐 Dimensions

Exterior

Length:

Approx. 83 inches (210.8 cm) for 700/800; Approx. 85.5 inches (217.2 cm) for Touring

Width:

Approx. 46 inches (116.8 cm)

Height:

Approx. 47.2 inches (119.9 cm)

Weights

Dry Weight:

Approx. 600-650 lbs (272-295 kg) depending on model

Ground Clearance:

Approx. 11.25 inches (28.6 cm)

Cargo

Rack Capacity Front:

100 lbs (45.4 kg)

Rack Capacity Rear:

200 lbs (90.7 kg)

Towing Capacity:

1500 lbs (680 kg)

Tongue Weight:

150 lbs (68 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets ANSI and SAE standards for recreational ATVs.

Active Features

Braking System:

Hydraulic disc brakes on all wheels.

Engine Kill Switch:

Handlebar-mounted engine kill switch and tether cord.

Passive Features

Seatbelt Compatibility:

Not equipped with seatbelts; designed for stand-up operation. Helmet and protective gear mandatory.

Lighting:

Dual 50W headlights, 35W brake/taillight.

💡 Technology Features

Infotainment

Infotainment Features:

Basic controls for lighting and instrumentation. No advanced infotainment systems typically found on this model.

Driver Assistance

Driver Assistance Features:

N/A (ATVs do not typically feature driver assistance systems.)

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first (refer to manual for exact specs).

Air Filter Cleaning:

Inspect every 25 hours, clean as needed. Replace as needed.

Spark Plug Inspection:

Inspect at 100 hours, replace as needed. Specific gap required.

Cv Belt Inspection:

Inspect every 50 hours, replace if worn or damaged.

Fluid Specifications

Engine Oil Type:

Polaris PS-4 5W-50 Synthetic (or equivalent API SG/SH/SJ/SL rated oil)

Engine Oil Capacity:

Approx. 2.0 US quarts (1.9 L) - consult manual for exact fill level.

Gearcase Oil Type:

Polaris Gearcase Lubricant (or equivalent SAE 75W-90 GL-4)

Gearcase Oil Capacity:

Approx. 10 oz (0.3 L) - consult manual for exact fill level.

Coolant Type:

Ethylene Glycol based antifreeze/coolant mixture (50/50)

Brake Fluid Type:

DOT 4 Hydraulic Brake Fluid

Known Issues

Common Wear Items:

CVT belt, front differential bushings, wheel bearings, tie rod ends.

Efi System Potential Issues:

Clogged fuel injectors, issues with throttle position sensor (TPS).

Electrical System Potential Issues:

Battery drain, starter solenoid issues, stator failure (less common).

📚 Vehicle History

Brand Heritage

Polarise Legacy:

Polaris Industries has a long history of innovation in powersports, dating back to 1954.

Model Evolution

Sportsman Lineage:

The Sportsman line is a flagship series for Polaris, known for its comfort, capability, and durability.

X2 Feature:

The X2 model is notable for its convertible rear rack/seating configuration.

Touring Feature:

The Touring model offers extended comfort and capacity for two riders.

Production

Manufacturing Location:

Primarily manufactured in the USA.

🏆 Awards & Recognition

Recognitions

Atv Industry Awards:

Polaris Sportsman models have consistently received positive reviews and awards for performance and utility from ATV publications over the years, though specific awards for the 2008 model may vary.