🏷️ Basic Information

Make:

Polaris

Model:

Touring Snowmobile

Year:

2004

Chassis Codes:

Varies by specific touring model (e.g., RX-L, IQ, Fusion platform derivatives)

👋 Introduction

Segment:

Comfort and Touring Snowmobiles

Focus:

Designed for comfortable long-distance riding and cargo hauling, featuring comfortable seating, amenities, and stable handling.

📋 Manual Details

Covered Models:

340 TOURING, TRAIL TOURING, SPORT TOURING, 600 CLASSIC TOURING, 700 CLASSIC TOURING, 800 CLASSIC TOURING, WIDETRAK LX

Estimated Page Count:

Likely 500+ pages (typical for a comprehensive factory service manual)

Manual Type:

Factory Service and Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Systems:

General Information, Maintenance, Engine, Fuel System (Carburetion), Clutching, Bodywork, Steering, Suspension, Brakes, Final Drive, Electrical System, Wiring Diagrams

Procedures:

Assembly, Disassembly, Repair Procedures, Troubleshooting, Diagnostic Procedures, Maintenance Schedules, Hydraulic Circuit Diagrams, Electrical Diagrams

Depth:

Comprehensive factory-level technical detail, suitable for professional technicians and experienced DIY enthusiasts.

📊 Manual Specifications

Print Quality:

High Quality PDF, All pages are printable

Delivery:

Instant Download

Software Compatibility:

Compatible with All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Engine Options:

2-stroke twin-cylinder (specific displacements for 340, 600, 700, 800 models). Details for 340cc, 599cc (600), 699cc (700), 799cc (800) likely covered. Widetrak LX might feature a different engine configuration, potentially a 4-stroke or a specific utility-oriented 2-stroke.

Fuel Delivery:

Carbureted (likely Mikuni or Keihin carburetors, specific models detailed in the manual).

Cooling System:

Liquid-cooled (most touring models of this era). Some base models or specific variants might be fan-cooled. Manual will specify.

🔧 Transmission

Transmission Type:

CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Driven Clutch or similar proprietary designs. Details on clutching, belt replacement, and calibration are crucial.

Gearbox:

Forward, Neutral, Reverse (FN R) transmission often present on touring and utility models for enhanced maneuverability.

📐 Dimensions

Track Width Typical:

Standard snowmobile track width, varying by model (e.g., 15" or 16" width, approximately 136" to 144" length). Widetrak LX will have a wider track, likely 20" or 24".

Dry Weight Approximate:

550-750 lbs (highly variable depending on engine size and features). Manual will provide exact specifications.

🛡️ Safety Features

Braking System:

Hydraulic disc brake, typically a single disc on the driveshaft. Details on brake fluid type (DOT 4 likely) and bleeding procedures will be in the manual.

Lighting:

Halogen headlamps, LED tail/brake lights. Electrical system chapter will detail bulb types and troubleshooting.

💡 Technology Features

Instrumentation:

Digital/analog instrument cluster displaying speed, RPM, fuel level, coolant temperature, and possibly odometers/trip meters. Diagnostic codes may be displayed.

Throttle Control:

Thumb throttle with adjustable tension. Some models might feature heated grips and throttle.

🔧 Maintenance

Tune Up Schedule:

Typically involves spark plug checks/replacement, air filter cleaning/replacement, chaincase oil change, track tension adjustment, and general inspection every 1,000-2,000 miles or annually. Manual provides detailed intervals.

Coolant Type:

Antifreeze/coolant mixture (e.g.,ethylene glycol-based, typically 50/50 mix with distilled water). Manual will specify Polaris P/N or equivalent.

Chaincase Oil:

Specific gear oil for the chaincase, likely a SAE 80W-90 or similar. Manual will specify Polaris P/N or equivalent.

Common Wear Items:

Drive belt wear, clutch bearing lubrication, shock absorber seals, track condition, and exhaust system integrity are common maintenance points. Manual will offer troubleshooting for these.

📚 Vehicle History

Polarisfamily:

Polaris has a long history in snowmobile manufacturing, dating back to the 1950s, known for innovation and a wide range of models.

Touring Line:

The Touring line represents Polaris's commitment to rider comfort and longer journeys, often building upon popular chassis designs with added features like passenger seats, storage, and wind protection.

🏆 Awards & Recognition

Industry Accolades:

Polaris snowmobiles historically receive positive reviews in industry publications for performance, comfort, and reliability within their respective segments. Specific awards for the 2004 models would be detailed in period reviews.