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Porsche 928 S S4 GT GTS Workshop Manual

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🏷️ Basic Information Identification Make: Porsche Model: 928 Variants Covered: S, S4, GT, GTS Codes Engine Code General: M28 (V8) 👋 Introduction Market Position Market Segment: Luxury Grand Tourer, Performance...
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Taper: Car
Distributeur:
UGS: 255592
Porsche 928 S S4 GT GTS Workshop Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
928
Variants Covered:
S, S4, GT, GTS
Codes
Engine Code General:
M28 (V8)
👋 Introduction
Market Position
Market Segment:
Luxury Grand Tourer, Performance Car
Competitive Analysis
Key Competitors:
Ferrari 400/412, Aston Martin V8 Vantage, BMW 6 Series (E24), Jaguar XJ-S
Key Features
Unique Selling Points:
Front-engine, rear-wheel-drive transaxle layout, V8 engine, advanced technology for its era, exceptional Grand Touring capabilities.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language:
English
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (cylinder head, block, crankshaft, pistons, connecting rods), Fuel system (injection, pumps, injectors, lines), Ignition system (coils, plugs, distributors, ECU), Cooling system (radiator, water pump, thermostat, hoses), Lubrication system (oil pump, oil filter, oil cooler), Emission control systems, Turbocharger (if applicable).
Transmission Systems:
Manual and Automatic Transmissions: Gearbox overhaul, clutch operation, torque converter, transmission control modules, drive shafts, differentials, final drive.
Chassis Systems:
Suspension (front and rear McPherson struts, trailing arms, dampers, springs), Steering system (power steering, steering rack, column), Brakes (ABS, caliper overhaul, pad replacement, rotor specifications, hydraulic system), Wheels and tires.
Electrical Systems:
Wiring diagrams, fuse and relay locations, lighting systems, battery, alternator, starter motor, instrument cluster, ECUs, body control modules, power windows, seats, mirrors, climate control systems, audio systems.
Body And Interior:
Body panels, doors, hood, trunk, glass replacement, interior trim, seats, dashboard, climate control vents, safety equipment (airbags, seatbelts).
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil and filter changes, spark plug replacement, belt inspection and replacement, fluid level checks and top-ups, brake pad and rotor replacement, tire rotation and balancing.
Repair Procedures:
Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake caliper rebuilding, electrical component diagnosis and replacement, fuel system repair, cooling system leak repair.
Troubleshooting Guides:
Diagnostic procedures for common symptoms, fault code interpretation, step-by-step troubleshooting trees for various systems.
Technical Specifications Data:
Torque specifications for fasteners, fluid capacities, clearances, tolerances, diagnostic values, wiring resistance values.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (depending on source scan quality)
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, Naturally Aspirated (S, S4, GT, GTS variants)
Displacement:
4.5L (S), 5.0L (S4, GT, GTS)
Performance
Horsepower S4:
306 hp @ 6000 rpm (approx.)
Torque S4:
311 lb-ft @ 4500 rpm (approx.)
Horsepower Gts:
306 hp @ 6000 rpm (approx., Euro Spec), 292 hp (US Spec)
Torque Gts:
311 lb-ft @ 4500 rpm (approx., Euro Spec), 302 lb-ft (US Spec)
Fuel System
Fuel Delivery:
Bosch LH-Jetronic fuel injection
Fuel Type:
Premium Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (GT) / 4-speed Automatic (Tiptronic on some S4/GTS)
Optional
Transmission Type:
4-speed Automatic (standard on S4)
Features
Transaxle Layout:
Rear transaxle (engine front, gearbox rear)
📐 Dimensions
Exterior
Length:
4790 mm (approx.)
Width:
1790 mm (approx.)
Height:
1280 mm (approx.)
Weights
Curb Weight S4 Auto:
1650 kg (approx.)
Curb Weight Gts Manual:
1600 kg (approx.)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available for this era, but designed with robust construction and safety features for its time.
Active Features
Active Safety:
Anti-lock Braking System (ABS), excellent weight distribution for handling.
Passive Features
Passive Safety:
3-point seatbelts, reinforced safety cage, driver's side airbag (later models/options), impact-absorbing bumpers.
💡 Technology Features
Infotainment
Infotainment System:
Period-appropriate cassette/radio, optional CD players on later models. Often upgraded in modern restorations.
Driver Assistance
Driver Assistance Features:
Cruise control, ABS, power steering.
Connectivity
Connectivity Features:
None in the modern sense; analog systems and basic electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months (refer to manual for specific variant recommendations)
Timing Belt Interval:
Every 30,000 miles or 3 years (critical for engine longevity)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-40 or 5W-40 synthetic recommended (check manual for exact viscosity and capacity)
Coolant Type:
Porsche-approved G12 or equivalent (typically ethylene glycol-based with corrosion inhibitors)
Brake Fluid Type:
DOT 4 (high-performance synthetic)
Transmission Fluid Auto:
Dexron III/VI or Porsche-approved ATF (check manual for specific PN)
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (specific viscosity depends on temperature, refer to manual)
Known Issues
Common Wear Items:
Timing belt tensioner, water pump, starter motor, fuel pump, ignition components, cooling hoses, fuel lines, electrical connectors, window regulators.
Specific Model Issues:
S4/GTS models can experience DME (Digital Motor Electronics) issues, catalytic converter failure, and aging fuel injection components. Early models may have less robust AC systems.
Maintenance Parts
Timing Belt Kit Part Number Example:
Porsche OEM or Gates equivalent (e.g., 92810520100 for belt, 92810531100 for tensioner)
Oil Filter Part Number Example:
Mahle OC283 or Porsche OEM (e.g., 92810720103)
📚 Vehicle History
Brand Heritage
Porsche Legacy:
Porsche's history is deeply rooted in motorsport and high-performance sports cars. The 928 represented a departure from their traditional rear-engine sports car formula.
Model Evolution
928 Development:
Conceived as a successor to the 911, the 928 was Porsche's first production V8-powered car and the first to feature a transaxle layout. It evolved significantly from its initial 1977 introduction to the GTS.
Production
Production Years:
1978-1995
Production Variants:
928, 928 S, 928 S2, 928 S3, 928 S4, 928 GT, 928 GTS
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While not extensively awarded like some later models, the 928 was recognized for its innovative engineering and GT capabilities, earning praise from automotive journalists upon its release.
Ratings
Performance Reviews:
Consistently praised for its high-speed stability, comfortable ride, and powerful V8 engine, though early transmissions and cooling systems were noted as areas requiring attention.
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