Systems Covered:
All major mechanical, electrical, and body systems of the Porsche 993 generation.
Systems Covered Volume 1:
General vehicle overview, engine mechanicals, fuel system, exhaust system, engine electrical system (ignition, sensors, ECU).
Systems Covered Volume 2:
Transmission (manual gearbox - removal, installation, overhaul, maintenance).
Systems Covered Volume 3:
Transmission (Tiptronic automatic transmission - operation, diagnostics, maintenance, repair).
Systems Covered Volume 4:
Chassis (suspension components, steering system, braking system, wheels, tires).
Systems Covered Volume 5:
Body (exterior panels, doors, windows, bodywork repair, interior trim, seats, safety belts).
Systems Covered Volume 6:
Air Conditioning (HVAC system - components, operation, service, repair), Electrical System (lighting, wipers, horn, power accessories, basic wiring diagrams).
Systems Covered Volume 7:
Electrical System (advanced wiring diagrams, control modules, comfort systems, instrumentation, infotainment wiring).
Systems Covered Volume 8:
Diagnosis (diagnostic procedures, fault codes, troubleshooting flowcharts, on-board diagnostics (OBD) information).
Procedures Included:
Routine maintenance, troubleshooting, diagnostics, component removal/installation, adjustment, repair, and overhaul procedures.
Procedures Included Engine:
Engine oil and filter change, spark plug replacement, valve adjustment (if applicable), timing belt/chain inspection and replacement, fuel injector cleaning and replacement, ignition coil testing, engine mechanical diagnostics, full engine rebuild procedures.
Procedures Included Transmission:
Manual transmission fluid change, clutch inspection and replacement, gearbox overhaul, Tiptronic control module diagnostics, transmission fluid and filter service (Tiptronic).
Procedures Included Chassis:
Brake pad and rotor replacement, brake fluid flush, suspension component replacement (shocks, struts, bushings), wheel alignment specifications, steering system repair, power steering fluid service.
Procedures Included Body:
Door panel removal, window regulator repair, seat adjustment and repair, exterior trim replacement, minor body panel repair, weatherstripping replacement.
Procedures Included Electrical:
Headlight bulb replacement, fuse and relay testing, battery testing and replacement, troubleshooting intermittent electrical faults, diagnostic connector usage, HVAC blower motor replacement, A/C system recharging (with specific R134a procedures).
Technical Depth:
In-depth, factory-level technical information, including detailed diagrams, specifications, torque values, and diagnostic flowcharts.
Engine Type:
Naturally Aspirated Air-Cooled Flat-Six (Boxer)
Displacement:
3.6L (3600cc) for Carrera models, 3.8L (3800cc) for Turbo and RS models.
Horsepower Carrera:
272 hp (1994-1995), 282 hp (1996-1998)
Torque Carrera:
250 lb-ft (1994-1995), 250 lb-ft (1996-1998)
Horsepower Carrera S:
282 hp
Torque Carrera S:
250 lb-ft
Horsepower Turbo:
400 hp (early), 408 hp (late), 450 hp (S)
Torque Turbo:
398 lb-ft (437 lb-ft with overboost)
Fuel Injection:
Sequential Multi-Point Fuel Injection (Motronic M5.2)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher)
Ignition System:
Distributorless Ignition System (DIS) with individual coil packs
Engine Codes:
M64/01 (Carrera 2/4), M64/04 (Carrera RS), M64/60 (Turbo), M64/61 (Turbo S), M64/12 (Carrera 2/4 Tiptronic), M64/13 (Carrera 4 Tiptronic).
Minor Service Interval:
Typically every 12 months or 7,500 miles (12,000 km), whichever comes first (oil change, filter, inspection).
Major Service Interval:
Every 24 months or 15,000 miles (24,000 km) (includes brake fluid, air filter, spark plugs at higher intervals).
Engine Oil Specification:
Porsche A40 Specification (e.g., Mobil 1 0W-40 or 5W-40 Synthetic)
Engine Oil Capacity:
Approx. 8.5 liters (9 US quarts)
Brake Fluid Specification:
DOT 4 (e.g., Bosch DOT 4 or equivalent)
Coolant Type:
Not applicable (air-cooled engine). Engine oil acts as primary coolant.
Power Steering Fluid Type:
Pentosin CHF 11 S or equivalent.
Known Issues:
Intermediate Shaft (IMS) bearing failure (more common on later water-cooled models but can affect air-cooled), oil leaks from crankcase seals and valve covers, timing chain tensioner issues (older design), exhaust heat exchanger corrosion, potential for rear main seal leaks, brake accumulator failure (on ABS equipped cars).
Spark Plugs:
Typically Champion RC6PYP or equivalent.
Air Filter Part Number:
Examples: Mahle LX72, Mann C36185